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September 2012

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From:
Bruce Fortnam <[log in to unmask]>
Reply To:
(Designers Council Forum)
Date:
Thu, 13 Sep 2012 01:40:49 +0000
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The advice from our assembly house on this issue was to use large (i.e. 20 mil) open vias under QFNs.
His argument was that the flux will escape through the vias in preference to the solder, and his main concern was voids due to trapped flux.
This worked like a charm - contrary to popular belief, the solder does not wick away, but the flux does.
The solder goes a short distance down the hole, but does not reach the other side of the PCB.
This also helps to combat the lifting that can occur due to surface tension with a large blob of solder.

--Bruce


-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of DesignerCouncil automatic digest system
Sent: Wednesday, September 12, 2012 5:34 PM
To: [log in to unmask]
Subject: DesignerCouncil Digest - 10 Sep 2012 to 12 Sep 2012 - Special issue (#2012-62)

There are 6 messages totaling 903 lines in this issue.

Topics in this special issue:

  1. Vias under a QFN package (Thermal Refief) (4)
  2. Vias under a QFN package (Thermal Relief) (2)

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Date:    Wed, 12 Sep 2012 16:11:32 -0500
From:    Kitty Hines <[log in to unmask]>
Subject: Vias under a QFN package (Thermal Refief)

Hello-
I'd like to ask how some of you are handling vias under a QFN package. 
What I'd like to do is plug them completely from the bottom with epoxy. 
Many high volume manufacturers will only use solder mask for plugging 
vias, or charge a 10% increase in cost.  The vias are required for thermal 
relief under the part, so solder mask must be left open on the top.  These 
vias need to be filled or tented from the bottom to prevent solder from 
wicking up during the solder wave process, after reflow.  So far, using 
only solder mask for plugging isn't working out very well.  I haven't been 
able to find a simple solution, everything I've read basically said yes, 
this is a problem.  But haven't found any solutions.  One company has 
offered a LGA pattern for an identical part, but this land pattern has 
even more vias exposed under the LGA package, also for thermal refief. Any 
suggestions? 
Thank You So Much,
Kitty

Kitty Hines
The Chamberlain Group, Inc.
(630)516-6655
[log in to unmask]

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------------------------------

Date:    Wed, 12 Sep 2012 17:37:27 -0400
From:    "Brooks, William" <[log in to unmask]>
Subject: Re: Vias under a QFN package (Thermal Refief)

Hi Kitty, 
I believe this is a common situation that is experienced over and over again by many pcb designers... 
I'm not sure if IPC has a 'standard' way of dealing with this issue.
Personally, I think in this situation I would approach the problem from a practical point of view. 
 If I am designing a board with a part that has a thermal pad in the belly of the IC I am going to be concerned with making a good solder joint and getting the heat out of the part first. I have found that lead based solders have a lot of surface tension and tend to wick into holes pretty well... however, when the hole diameter gets small enough, it tends to slowly wick into the hole and plug the hole with solder and not wick much beyond that... the capillary action of the smaller hole diameter restricts the flow of solder to a large extent. Something like about an 8 to 12 mil hole ought to work very nicely... So if the Assembly folks put enough solder paste on the part to compensate for the partial wicking the part gets both a good solder joint and a good thermal transfer to the thermal pad. 
If I had mixed technology, i.e. through hole and surface mount devices on the board... like it sounds that you do, I would have a stencil company make a wave soldering fixture to cover the back side of the board so as to prevent splashing the back side of the thermal pad with the solder wave, preventing a second reflow of the solder.
That might take care of this problem for you... :) The protective stencils can be a little pricey, but it can be a one-time cost that you can spread out over the life of the board build... 
:) 

Hope that helps... :) 



William Brooks, CID+
Senior MTS (Temp) 
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Kitty Hines
Sent: Wednesday, September 12, 2012 2:12 PM
To: [log in to unmask]
Subject: [DC] Vias under a QFN package (Thermal Refief)

Hello-
I'd like to ask how some of you are handling vias under a QFN package. 
What I'd like to do is plug them completely from the bottom with epoxy. 
Many high volume manufacturers will only use solder mask for plugging vias, or charge a 10% increase in cost.  The vias are required for thermal relief under the part, so solder mask must be left open on the top.  These vias need to be filled or tented from the bottom to prevent solder from wicking up during the solder wave process, after reflow.  So far, using only solder mask for plugging isn't working out very well.  I haven't been able to find a simple solution, everything I've read basically said yes, this is a problem.  But haven't found any solutions.  One company has offered a LGA pattern for an identical part, but this land pattern has even more vias exposed under the LGA package, also for thermal refief. Any suggestions? 
Thank You So Much,
Kitty

Kitty Hines
The Chamberlain Group, Inc.
(630)516-6655
[log in to unmask]

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------------------------------

Date:    Wed, 12 Sep 2012 22:05:38 +0000
From:    Fred Dark <[log in to unmask]>
Subject: Re: Vias under a QFN package (Thermal Refief)

We use 8mil vias with no issues in assembly process... processing component side and or solder side first... Doesn't matter..! 10mils is good also depending how the board is ran in the assembly process...


Regard's, Frederick Dark Jr.
Manager Senior PCB Designer
Crestron Electronics, Inc.
22 Link Drive Rockleigh N.J. 07647
P:201.750.7004 ext.11320
F:210.767.5772
[log in to unmask]


-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks, William
Sent: Wednesday, September 12, 2012 5:37 PM
To: [log in to unmask]
Subject: Re: [DC] Vias under a QFN package (Thermal Refief)

Hi Kitty,
I believe this is a common situation that is experienced over and over again by many pcb designers...
I'm not sure if IPC has a 'standard' way of dealing with this issue.
Personally, I think in this situation I would approach the problem from a practical point of view.
 If I am designing a board with a part that has a thermal pad in the belly of the IC I am going to be concerned with making a good solder joint and getting the heat out of the part first. I have found that lead based solders have a lot of surface tension and tend to wick into holes pretty well... however, when the hole diameter gets small enough, it tends to slowly wick into the hole and plug the hole with solder and not wick much beyond that... the capillary action of the smaller hole diameter restricts the flow of solder to a large extent. Something like about an 8 to 12 mil hole ought to work very nicely... So if the Assembly folks put enough solder paste on the part to compensate for the partial wicking the part gets both a good solder joint and a good thermal transfer to the thermal pad.
If I had mixed technology, i.e. through hole and surface mount devices on the board... like it sounds that you do, I would have a stencil company make a wave soldering fixture to cover the back side of the board so as to prevent splashing the back side of the thermal pad with the solder wave, preventing a second reflow of the solder.
That might take care of this problem for you... :) The protective stencils can be a little pricey, but it can be a one-time cost that you can spread out over the life of the board build...
:)

Hope that helps... :)



William Brooks, CID+
Senior MTS (Temp)
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Kitty Hines
Sent: Wednesday, September 12, 2012 2:12 PM
To: [log in to unmask]
Subject: [DC] Vias under a QFN package (Thermal Refief)

Hello-
I'd like to ask how some of you are handling vias under a QFN package.
What I'd like to do is plug them completely from the bottom with epoxy.
Many high volume manufacturers will only use solder mask for plugging vias, or charge a 10% increase in cost.  The vias are required for thermal relief under the part, so solder mask must be left open on the top.  These vias need to be filled or tented from the bottom to prevent solder from wicking up during the solder wave process, after reflow.  So far, using only solder mask for plugging isn't working out very well.  I haven't been able to find a simple solution, everything I've read basically said yes, this is a problem.  But haven't found any solutions.  One company has offered a LGA pattern for an identical part, but this land pattern has even more vias exposed under the LGA package, also for thermal refief. Any suggestions?
Thank You So Much,
Kitty

Kitty Hines
The Chamberlain Group, Inc.
(630)516-6655
[log in to unmask]

______________________________________________________________________
This email has been scanned by the Symantec Email Security.cloud service.
For more information please contact helpdesk at x2960 or [log in to unmask] ______________________________________________________________________

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------------------------------

Date:    Wed, 12 Sep 2012 15:21:13 -0700
From:    Tom Hausherr <[log in to unmask]>
Subject: Re: Vias under a QFN package (Thermal Relief)

Kitty, 

Bill & Frederick are correct with their points. 10 mil via is what I use and
I would never go larger than 14 mils. 

If you keep the via hole size down, fabrication should be able to plate them
shut with copper. Call out a via hole tolerance of +0.00/-0.014 (hole size).
Or use DuPont Silver Epoxy for hole plugging. Silver conducts electricity
and adds additional heat dissipation while regular solder mask plugging does
not help dissipate the component heat. The main idea is to dissipate heat
away from the component paddle through the GND planes. Do not put any
Thermal Relief on the vias, have a direct plane connection. 

You should not have any cold solder joints with the thermal pad and many
vias with no thermals on the GND planes because the entire board is heated
in the reflow oven (including the planes). Use a 50% reduction in Paste Mask
from the thermal pad size spread out in a checker board pattern. 

But you are 100% correct that everyone is saying they have solder problems
with QFN packages but no one is recommending a solution. 

Via-in-Pad is a different story. Put thermal reliefs on those vias. 

Tom

Tom Hausherr
President 
13730 Sorbonne Court
San Diego, CA 92128
858.592.4826 Office
858.859.5371 Cell
[log in to unmask]  



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks,
William
Sent: Wednesday, September 12, 2012 2:37 PM
To: [log in to unmask]
Subject: Re: [DC] Vias under a QFN package (Thermal Relief)

Hi Kitty, 
I believe this is a common situation that is experienced over and over again
by many pcb designers... 
I'm not sure if IPC has a 'standard' way of dealing with this issue.
Personally, I think in this situation I would approach the problem from a
practical point of view. 
 If I am designing a board with a part that has a thermal pad in the belly
of the IC I am going to be concerned with making a good solder joint and
getting the heat out of the part first. I have found that lead based solders
have a lot of surface tension and tend to wick into holes pretty well...
however, when the hole diameter gets small enough, it tends to slowly wick
into the hole and plug the hole with solder and not wick much beyond that...
the capillary action of the smaller hole diameter restricts the flow of
solder to a large extent. Something like about an 8 to 12 mil hole ought to
work very nicely... So if the Assembly folks put enough solder paste on the
part to compensate for the partial wicking the part gets both a good solder
joint and a good thermal transfer to the thermal pad. 
If I had mixed technology, i.e. through hole and surface mount devices on
the board... like it sounds that you do, I would have a stencil company make
a wave soldering fixture to cover the back side of the board so as to
prevent splashing the back side of the thermal pad with the solder wave,
preventing a second reflow of the solder.
That might take care of this problem for you... :) The protective stencils
can be a little pricey, but it can be a one-time cost that you can spread
out over the life of the board build... 
:) 

Hope that helps... :) 



William Brooks, CID+
Senior MTS (Temp) 
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Kitty
Hines
Sent: Wednesday, September 12, 2012 2:12 PM
To: [log in to unmask]
Subject: [DC] Vias under a QFN package (Thermal Refief)

Hello-
I'd like to ask how some of you are handling vias under a QFN package. 
What I'd like to do is plug them completely from the bottom with epoxy. 
Many high volume manufacturers will only use solder mask for plugging vias,
or charge a 10% increase in cost.  The vias are required for thermal relief
under the part, so solder mask must be left open on the top.  These vias
need to be filled or tented from the bottom to prevent solder from wicking
up during the solder wave process, after reflow.  So far, using only solder
mask for plugging isn't working out very well.  I haven't been able to find
a simple solution, everything I've read basically said yes, this is a
problem.  But haven't found any solutions.  One company has offered a LGA
pattern for an identical part, but this land pattern has even more vias
exposed under the LGA package, also for thermal refief. Any suggestions? 
Thank You So Much,
Kitty

Kitty Hines
The Chamberlain Group, Inc.
(630)516-6655
[log in to unmask]

______________________________________________________________________
This email has been scanned by the Symantec Email Security.cloud service.
For more information please contact helpdesk at x2960 or [log in to unmask]
______________________________________________________________________

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_
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protected by law.  If you are not the intended recipient you are hereby
notified that any dissemination, copying or distribution of the email or its
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error, please notify us immediately, by replying to the message and deleting
it from your computer.

WARNING: Internet communications are not assured to be secure or clear of
inaccuracies as information could be intercepted, corrupted, lost,
destroyed, arrive late or incomplete, or contain viruses.  Therefore, we do
not accept responsibility for any errors or omissions that are present in
this email, or any attachment, that have arisen as a result of e-mail
transmission.
____________________________________________________________________________
_

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------------------------------

Date:    Wed, 12 Sep 2012 16:12:40 -0700
From:    Greg Smith <[log in to unmask]>
Subject: Re: Vias under a QFN package (Thermal Relief)

Hi
I can add my experience:
As suggested, use 8-10 mil holes, no thermals. Usually you want solder 
to fill the holes as that adds extra thermal transfer from the device.
Plating the holes shut or filling them with a thermally conductive (it 
may or may not be electrically conductive) material is probably the best 
solution but it can add significantly to the cost. Several shops have 
said plating the holes shut can add a day or more to the manufacturing 
time for each batch processed. I had an offshore assembly house request 
that the holes be tented with solder mask on the side opposite the 
device. This prevented excess paste from exiting that side of the board, 
thieving the thermal joint, and prevents wave solder from entering the 
hole. I was concerned that the trapped air in the hole would cause 
problems during reflow but after several manufacturing lots we had no 
issues. We did not have the joints x-ray inspected so I don't know what 
they actually looked like, and the parts were not being put to their 
thermal limits so we may have been getting away with something there. 
The mask tenting can be part of the regular masking process or, if the 
holes are too large to tent, a special viscous mask can be used just 
over those holes as a secondary process. You would need to generate a 
cad layer for those holes with an oversize "pad" for the artwork. It is 
best to use and odd size hole, say 9 mils, to identify the ones needing 
tenting.
Note: If you build these features into you footprint in your CAD library 
be sure they work correctly if you place the part onto the secondary 
side of your board. Some CAD tools have issues with this.
I did a lot of web searching on this issue and, as noted by others, 
there does not seem to be any consensus on this issue. One IC 
manufacturer had two contradictory white papers published on it.

As always, check with your assembly & fab folks before settling on a 
solution.

Greg Smith

On 9/12/2012 3:21 PM, Tom Hausherr wrote:
> Kitty,
>
> Bill&  Frederick are correct with their points. 10 mil via is what I use and
> I would never go larger than 14 mils.
>
> If you keep the via hole size down, fabrication should be able to plate them
> shut with copper. Call out a via hole tolerance of +0.00/-0.014 (hole size).
> Or use DuPont Silver Epoxy for hole plugging. Silver conducts electricity
> and adds additional heat dissipation while regular solder mask plugging does
> not help dissipate the component heat. The main idea is to dissipate heat
> away from the component paddle through the GND planes. Do not put any
> Thermal Relief on the vias, have a direct plane connection.
>
> You should not have any cold solder joints with the thermal pad and many
> vias with no thermals on the GND planes because the entire board is heated
> in the reflow oven (including the planes). Use a 50% reduction in Paste Mask
> from the thermal pad size spread out in a checker board pattern.
>
> But you are 100% correct that everyone is saying they have solder problems
> with QFN packages but no one is recommending a solution.
>
> Via-in-Pad is a different story. Put thermal reliefs on those vias.
>
> Tom
>
> Tom Hausherr
> President
> 13730 Sorbonne Court
> San Diego, CA 92128
> 858.592.4826 Office
> 858.859.5371 Cell
> [log in to unmask]
>
>
>
> -----Original Message-----
> From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks,
> William
> Sent: Wednesday, September 12, 2012 2:37 PM
> To: [log in to unmask]
> Subject: Re: [DC] Vias under a QFN package (Thermal Relief)
>
> Hi Kitty,
> I believe this is a common situation that is experienced over and over again
> by many pcb designers...
> I'm not sure if IPC has a 'standard' way of dealing with this issue.
> Personally, I think in this situation I would approach the problem from a
> practical point of view.
>   If I am designing a board with a part that has a thermal pad in the belly
> of the IC I am going to be concerned with making a good solder joint and
> getting the heat out of the part first. I have found that lead based solders
> have a lot of surface tension and tend to wick into holes pretty well...
> however, when the hole diameter gets small enough, it tends to slowly wick
> into the hole and plug the hole with solder and not wick much beyond that...
> the capillary action of the smaller hole diameter restricts the flow of
> solder to a large extent. Something like about an 8 to 12 mil hole ought to
> work very nicely... So if the Assembly folks put enough solder paste on the
> part to compensate for the partial wicking the part gets both a good solder
> joint and a good thermal transfer to the thermal pad.
> If I had mixed technology, i.e. through hole and surface mount devices on
> the board... like it sounds that you do, I would have a stencil company make
> a wave soldering fixture to cover the back side of the board so as to
> prevent splashing the back side of the thermal pad with the solder wave,
> preventing a second reflow of the solder.
> That might take care of this problem for you... :) The protective stencils
> can be a little pricey, but it can be a one-time cost that you can spread
> out over the life of the board build...
> :)
>
> Hope that helps... :)
>
>
>
> William Brooks, CID+
> Senior MTS (Temp)
> 2747 Loker Ave West
> Carlsbad, CA 92010-6603
> 760-930-7212
> Fax:        760.918.8332
> Mobile:    760.216.0170
> E-mail:    [log in to unmask]
>
>
>
> -----Original Message-----
> From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Kitty
> Hines
> Sent: Wednesday, September 12, 2012 2:12 PM
> To: [log in to unmask]
> Subject: [DC] Vias under a QFN package (Thermal Refief)
>
> Hello-
> I'd like to ask how some of you are handling vias under a QFN package.
> What I'd like to do is plug them completely from the bottom with epoxy.
> Many high volume manufacturers will only use solder mask for plugging vias,
> or charge a 10% increase in cost.  The vias are required for thermal relief
> under the part, so solder mask must be left open on the top.  These vias
> need to be filled or tented from the bottom to prevent solder from wicking
> up during the solder wave process, after reflow.  So far, using only solder
> mask for plugging isn't working out very well.  I haven't been able to find
> a simple solution, everything I've read basically said yes, this is a
> problem.  But haven't found any solutions.  One company has offered a LGA
> pattern for an identical part, but this land pattern has even more vias
> exposed under the LGA package, also for thermal refief. Any suggestions?
> Thank You So Much,
> Kitty
>
> Kitty Hines
> The Chamberlain Group, Inc.
> (630)516-6655
> [log in to unmask]
>
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------------------------------

Date:    Wed, 12 Sep 2012 19:33:49 -0500
From:    "[log in to unmask]" <[log in to unmask]>
Subject: Re: Vias under a QFN package (Thermal Refief)

[Message contains invalid MIME fields or encoding and could not be processed]

------------------------------

End of DesignerCouncil Digest - 10 Sep 2012 to 12 Sep 2012 - Special issue (#2012-62)
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