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April 2009

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From:
"Bush, Jeffrey D. (US SSA)" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Bush, Jeffrey D. (US SSA)
Date:
Tue, 7 Apr 2009 09:56:13 -0400
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Also - less features = less rule checking, risk of potential layout
issues (isolations, etc), less image acquisition validations in data,
plots, imaging and etch.  Over all the less data features the less to
verify along the fabrication path = a small cost savings in fabrication.

Jeffrey Bush
Sr. Principle Product Assurance Engineer 
Space Systems & Electronics - Performance Excellence
BAE SYSTEMS INCORPORATED
ELECTRONIC SOLUTIONS AND INTEGRATION
144 Daniel Webster Highway 
M/S MER24-116A 
Merrimack, NH 03054-4898 USA 
Tele +1 603.885.8137 
Mobile +1 603.318.8056
-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Pete Houwen
Sent: Tuesday, April 07, 2009 9:42 AM
To: [log in to unmask]
Subject: Re: [TN] when do vias require a thermal relief

When wave soldering, much of the metal heating is done by the solder
itself.  
So as solder travels up the pin and hole, a large heatsink (non-relieved
plane) 
can stop the solder flow.

When reflow soldering, the board itself is heated.  So even external
planes and 
SMT pads do not need thermal relief.

That's for holes/pads connected to pins/leads.   Those are NOT "vias".

Vias don't get a pin in them, don't need solder, there is no thermal 
consideration required.  Best to directly connect to the plane, for
electrical 
and fabrication concerns.  For the same reason your fabricator wants to 
remove non-functional pads, they would rather not have themal vias.  If
you 
have a via carrying enough current to need solder fill all the way
through, the 
thermal spokes are going to need to be large enough that they will not
provide 
much thermal relief anyway.

So the short answer is vias never need, and probably should not have,
thermal 
relief.  (but never say never)

Pete

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