Hi all,
I have a few questions regarding AOI capabilities. We
currently have 2 reflective Automated Optical Inspection machines
which are having difficulty processing lines that start at .004 and .005
mils. After etch, the top of these lines are usually less than .003. The
problem is related to numerous Psuedo defects due to oxidation spots ( we
use double treat foil ) and other discolorations of the copper surface. I
have had quite a bit of experience with various AOI systems over the years and
have yet to find a reflective system that can efficiently and accordantly handle
these type of line widths, regardless of what copper is used. I have found that
reflective systems on fine lines typically generate many false callouts (
sometimes in the hundreds ). My experience indicates that reflective
systems are fine on lines starting at 6 mils (5 if you
have an excellent etching process) but become cumbersome on the smaller
line widths. I'm of the impression that to overcome this problem, a laser
based system is required. I am looking into the laser systems now.
However, it seems Orbotech is the only game in town for laser based AOI
machines.
My questions are as follows
1. What is everyone else using on fine line product ( 5
mils and less)?
2. If reflective systems are used, are you experiencing
the same psuedo defects as me.
3. Are there any other laser based AOI systems available
other than Orbotech?
All responses and suggestions are appreciated.
Sincerely,
Ed Cosper