Hello there,
I am working on PBGA wire bonding. I encountered
a ball bond short problem. I need your advice and help. Following is the
details:
Our wire bonders are K&S 8020 with
ultrasonic frequency 120 KHz. In our wire bonding process, ball bond short to
the next ball bond (pad opening 75 x 75 um, pad pitch 90 um) was observed.
However, this kind of bond short happened on random bond pad and the defect
level is around 2000 - 3000 ppm, it is unlikely for us to simulate the ball bond
short. The ball bond(squashed ball) with bond short looks like a golf bond
and the short is probably caused by spitting the free air ball out of the cap
and not sitting the ball into the cap. When the ball touch down to the bond pad,
the squashed ball (golf ball) did not sit in the pad center. Thus this squashed
ball shorts to the next ball bond.
If someone has similar experience or has any
good idea or suggestion to overcome this problem, please
advise.
Thank you very much in advance for your
help.
Best regards,
Zhipping
Hu
Engineer