Well sumxp,
Your PCB supplier is telling you the truth and your customer is probably telling what he knows (who knows if he knows the truth).
But this may be " A FAILURE TO COMMUNICATE".  If the customer is saying that he needs 50 ohms +/- 5% for the RF board that is different than trace width +/- 5%.  But +/- 20% control on trace width will NOT get you impedance at +/- 5%,  +/- 10% YES, but not 5%.
Below is our measurements in fabrication of the various contributions to final impedance.  You can see how important thickness control is.  In order to build RamBus, many had to learn how to control impedance to +/- 2.8 ohms, but in doing so ALL fabrication and material tolerances had to be improved.  The list of what it takes for fabrication tolerances for final impedances from +/- 10% to +/-5% is below:

Happy Holden
Asian Pacific Materials







sumxp <[log in to unmask]>
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09/04/2005 02:30 AM

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[TN] 5% trace width control_RF





My customer told me that one of the RF pcb need to maintain the 5mils trace
width within 5% tolerance in order to achieve 50 ohms impedance.
My pcb maker said they can only control at 20%(copper etching process
capability) trace width tolerance BUT can guarantee that the impedance is
at 50 ohms.
Please comment.Should I take the words of pcb supplier?

rgds
sumxp

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