Another successful approach for controlled X and Y and LCC is to use a
Thermount based system.  One major aerospace company successfully replaced
its copper invar copper designs with it.

----- Original Message -----
Wrom: GMEPYOQKEDOTWFAOBUZXUWLSZLKBRNVWWCUFPEGAUTFJMVRES
To: <[log in to unmask]>
Sent: Wednesday, October 20, 2004 6:59 AM
Subject: Re: [TN] Picture of LCCC Solder Joints...


> The laminate on this is indeed FR4 (minimum Tg 140C) thus there's a huge
> CTE mismatch which the solder joint can't accommodate very well! This case
> was from a test board (not an actual assembly) but I wouldn't combine BT
> or
> Polyimide laminate materials with LCC style components - ya just can't
> revise physics! I have observed the use of controlled CTE laminate
> structures (like a Copper Invar Copper core construction) successfully
> with
> LCCs but I view that configuration as an expensive solution for not
> understanding design basics. LCC's were the first type of components which
> exposed the issue of using the solder joint as both the mechanical and
> electrical connection to the pwa - some lessons are just learned the hard
> way.
>
> Dave
>
>
>
>                      Joyce Koo
>                      <[log in to unmask]        To:       [log in to unmask]
>                      com>                     cc:
>                      Sent by: TechNet         Subject:  Re: [TN] Picture
> of LCCC Solder Joints...
>                      <[log in to unmask]>
>
>
>                      10/20/2004 08:45
>                      AM
>                      Please respond to
>                      jkoo
>
>
>
>
>
>
> I bet the orginal assembly is qualified using polyimide board (x-y CTE
> mismatch is not much), but someone in the later stage changed to FR4
> without
> knowing the impact...
> Are you using FR4?  No answer required...(you can take a "fifth").
>                               jk (1.59 cents)
>
> -----Original Message-----
> Wrom: KPNKMBIPBARHDMNNSKVFVWRKJVZCMHVIBGDADRZFSQHYUCDDJBLVLMHAAL
> Sent: Tuesday, October 19, 2004 7:32 PM
> To: [log in to unmask]
> Subject: [TN] Picture of LCCC Solder Joints...
>
>
> Hi All!
>
> Dave Hillman so kindly sent me a picture of some LCCC solder joints after
> thermal cycling
> after 500 thermal cycles of -55C to +125C (per IPC-9701 guidelines).
> Needless to say it has failed! (CAUTION! Parental discretion is advised
> before
> viewing!) Go to:
>
> _http://www.stevezeva.homestead.com_ (http://www.stevezeva.homestead.com)
>
> Look at: "LCCC after thermal cycling"
>
> I build assemblies using LCCC's here, 32-pins or lower...mostly radar
> stuff...been putting them on assemblies for as long as I've been  here.
> Don't know
> exactly why our customer still uses them, maybe that's the  only package
> they
> can get the devices in...and maybe the smaller packages don't  have the
> same
> CTE mismatch problems.
>
> There is a company that makes compliant SMT leads that can be attached to
> LCCC components, and I think that they have a service that will do that
> for
> you.
> It's Interplex NAS, go to:
>
> _http://www.interplexnas.com/index.asp_
> (http://www.interplexnas.com/index.asp)
>
> If you absolutely have to use LCCC's, and they're bigger than 32-pins, you
> might check them out.
>
> -Steve Gregory-
>
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