KennyB,

The most common reason I have seen for flux entrapment in SMA is
improperly cured glue.  A common error is not considering that cure time
and temperature refer to the adhesive bond line and not just the oven. For
example, if something is to cure for 3 minutes at 150C, it is not
sufficient to put in a 150C oven for 3 min if the substrate is bonded to a
large metal plate.  The adhesive needs to see that time and temperature in
order to cure properly.  If the glue is not cured prior to the application
of the flux then it is more likely to become entrapped.  As far as dot
size, shape, placement, etc. and flux entrapment what you want to avoid
(this is more applicable to a paste/reflow process than a fluxing/wave
solder process) is glue in contact or "bleeding" onto the pads.  The
dot(s) should be placed such that when "smooshed" (not quite a technical
term) by the component placement the glue should wet the bottom of the
component, but not spread out onto the pads.

We would recommend coverage on the order 80% of the area between the pads
with a dot width to height ratio of 2:1 up to 4:1 (depending on component
geometry).  Also the height of the dot should be greater than the sum of
the height of the pads (w.r.t. board surface) and thickness of
metalization/termination (w.r.t. component body) - this would be Rs &Cs.
For QFPs and other leaded devices, the height should be greater than the
sum of the height of the pads (w.r.t. board surface) and the height of the
leads.  Once again, these are guidelines, the objective is to place enough
glue such that the part is held in place during the process, yet not too
much such that it interferes with the soldering process.


Subject:
Re: SMT Glue and Paste with Wavesolder

Brian,

What has been your experience with flux entrapment using a chip
bonder/wave solder process? Is there a particular shape or amount of
adhesive that adversely affects flux entrapment or reduces it?

Curious Minds,

KennyB

Brian J. Toleno, Ph.D.
Sr. Applications Chemist
Loctite Electronics
15051 East Don Julian Rd
Industry, CA 91746
Ph: 626-968-6511 x304

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