Very interesting.  I can see that in an IR preheat  wave solder machine,
but I don't understand why the closed loop feedback in a convection oven
would fail to properly compensate for the change in temperature.
I think the variables at work influence performance on an SMT line
through different mechanisms.

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of [log in to unmask]
Sent: Monday, September 15, 2003 7:17 PM
To: [log in to unmask]
Subject: Re: [TN] Effects of humidity on soldering


In a message dated 9/11/2003 12:56:03 PM US Eastern Standard Time,
[log in to unmask] writes:

There is a presumption (not supported with data) here that when it
rains, and the humidity goes up, we historically have experienced more
solder defects

I have seen and documented this condition at two different factories
during my employment at each.  The cause was not, however, humidity but
rather the drop in atmospheric pressure associated with the storm front.
Each of those factories was a positive pressure HVAC set up for the
building, meant to keep dust, etc., from entering each time a door was
opened.  The effect of a significant and rapid decrease in atmospheric
pressure was to cause a corresponding increase in exhaust volume through
each exhaust port, including the wave solder machine.  This increased
exhaust caused a recordable change in the temperature of the preheaters
and therefore the boards as they made contact with the wave, altering
the profile and defect rate.  We had lines running 24/7 with around
200-300 ppm, so just a dozen or so solder defects could triple the ppm
numbers for a shift.

Jon Moore


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