Why is it that you need tolerances that tight? In inches they are requesting .007" which is high.
they shouldn't have to go higher then .005" (.127mm) I think they are adding registration with drill
tolerance.
Get them to break down their tolerances or what issues make them require this tolerance.
I can see if they have a .004" drill tolerance and a .003" registration.
Don't force them to do tighter tolerances then they request. That is what they are comfortable with.
I am sure there are places that can do your request, but at what cost. Shop around a little more.

Chris Robertson
Design Engineer
Lockheed-Martin Technology Services
4912 Research Dr.
Huntsville, AL 35805
(256) 722-2626
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  Hiya folks!

  We are having some difficulty getting a flex supplier to build a circuit to our specs.  The issue has to do with coverlay tolerance.  They are requesting we open the coverlay openings so that they can use +/-0.50mm location tolerance.  This allows for exposed copper between pads/lands to be soldered during installation.  We have asked for +/-0.20mm tolerance, but might live with +/-0.25mm to +/-0.30mm.  They **keep** coming back asking for the loose tolerance each time we say no.  We have already taken into consideration the annular ring and adhesive squeeze-out, and cannot enlarge the openings by more than .10 or .15mm.

  These are typically 2 to 4 layer flex circuits with plated holes, polyimide lam with thermoset acrylic adhesive.

  Am I just being to picky? hardnosed? stiff-necked? all the above?
  What tolerances can I expect or ask for?
  Any alternatives or other details I may not be aware of?  (Don't assume I know a lot about flex.. thanks.)

  Looking forward to your assistance,
  Sincerely,

  Roger M. Stoops, CID 
  Trimble Navigation Ltd., Dayton, OH, USA
  Ph: +01 937.245.5288
  Fax: +01 937.233.7511 

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