Hi All!

I hope your day is going better than mine...

Starting from the beginning. We have a board here that has SMT capacitors on
the bottom of the board that we wave solder, I also use Kester 2331ZX flux
which is pretty aggressive.

We've been building them a while without problems. Then I get flagged down
one day last week by one of our touch-up operators who tells me that shes seeing
a lot of dewetting on certain capacitors, and sometimes she can't get the
solder to wet at all to the terminations, so she has to change the cap with
another one from the reel.

Go to:  http://www.stevezeva.homestead.com   and look at capacitor dewetting.

We're seeing this problem in varying degrees on close to half of this
particular capacitor. I sent the picture that's on my page with another one to the
manufacturer.
They asked me to give them the lot code that was on the reel that the
capacitors came from, and could I send at least 200 pieces for analysis.

The response came back via email that this definitely was a lot related
issue, and in short, the parts did not receive proper nickel coverage during the
plating process. I was told that they were working to figure out the best way to
issue us a RMA so we could return the parts we have in house, and also have
the inventory from that lot returned by the distributor we bought them from.

I replied to their email asking if there were any reliabilty issues with the
caps on boards we've already built, even if they show good wetting, but I
haven't received a reply yet. I've also called only to get voicemail.

Should I suspect the caps that are already installed on assemblies, even if
they look fine? My gut feeling tells me that I shouldn't trust these caps...am
I paranoid?

Thanks everyone...

-Steve Gregory-

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