Joe:
The exception reads "solder in electronic circuit boards and other electric applications", thus the material must be solder.  Tin/lead plating in the non-solder area is applied for improvement of crimp performance, corrosion resistance or insertion force management and is not used as a solderable material.
 
Also, pure tin is an excellent crimp material.  We have been using it for more than 60 years with great success.  The coating on cables is generically used to improve the contact resistance between the wire and the crimp, especially after environmental exposure.  The tin or "solder" is not typically reflowed to form a solder joint - soldering is not necessary since you have the crimp connection.
 
Cheers,
 
Bob Hilty
Tyco Electronics
-----Original Message-----
From: Joe Fjelstad [mailto:[log in to unmask]]
Sent: Monday, February 24, 2003 1:02 PM
To: [log in to unmask]
Subject: Re: [LF] ELV Lead free implementation question

Hi Dan

The operative phrase to answer your question seems to be: "and other electric applications". Since cables are an integral element of nearly all electric and electronic applications within an automobile, it seems that it fits in the exemption even if crimped. (I assume that solder is used to bind the stranded wires in the cable) Whether tin-lead solder is the best coating for crimping, I cannot say. There may be better and/or more cost effective coatings but crimping a high tin solder (e.g. SAC) might cause some concern because of the compressive stress implication in tin whisker formation issue  

Best regards,
Joe


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