Hi Phil and others,
 
I agree that having pin one, and in this case every tenth pin, distinguished by pad shape aids in debugging.  But as a circuit designer, I have to point out that you only debug the board once but manufacture it forever.  Though I have to debug the board initially, manufacturing's long-term needs are more important than my short-term ones.  As for field service technicians preferring this old method to make troubleshooting easier, I would point out that most companies no longer find it economical to have field service people debugging boards to the chip level.  It costs way too much to train and equip field service people to this level of expertise and my experience is that they often wind up doing "shotgun" replacement of parts and poor quality rework.  This makes the feedback to engineering as to failure mode quite useless.  After a board has undergone such "field repair", it is often impossible to tell what, if anything, was ever wrong with the board.  After seeing some of these beauties, I would never let them go anywhere but the trash bin!
 
IMHO, it is more economical to swap out bad boards and send them back to one place that is equipped to handle fault diagnosis.  Besides, if you want to keep tabs on failure modes and track down root causes to improve your designs and processes, this is the only way I've seen that's effective.  Once you do this, you often find out that many of the returned boards are not actually bad.  The technician often does more than one thing on site and it turns out to be something else that was the failure: an unseated or intermittent connector termination, a software parameter, a different board if more than one was returned, etc.
 
With this in mind, my suggestions is to make all the pads on surface mount parts the same and denote pin one with a single silkscreen dot (outside the component body, please).  I feel this meets everyone's requirements well enough: manufacturing can inspect for orientation and the back end repair folks have pin one marked.  For through-hole parts where there is no back side silkscreen, use a square or rectangular pad on pin one that has the same length and width as the other pads.
 
When we designers and manufacturing engineers do our jobs right, there are very few boards returned for repair.  When you consider the economics of PCB assembly manufacture, it makes great sense to design for manufacturing and to design for test, but very little sense to design for repair at the board level.  There are some special exceptions to this where the board cost is extremely high and the total number manufactured is small, but by and large I believe this is the way to go.
 
Regards,

Seth Goodman
Goodman Associates, LLC
 
-----Original Message-----
From: TechNet [mailto:[log in to unmask]]On Behalf Of Crepeau, Phil
Sent: Friday, June 21, 2002 6:05 PM
To: [log in to unmask]
Subject: Re: [TN] PCB lay-out problem...

hi,
 
the designer is adding an index which helps test, integration, and rework personel count pins (for example, 'add a jumper between u2-187 and u18-41).  i'm assuming that these ic's have relatively high lead counts.  it's my experience that these features can be extremely helpful.
 
phil
-----Original Message-----
From: Steve Gregory [mailto:[log in to unmask]]
Sent: Friday, June 21, 2002 11:54 AM
To: [log in to unmask]
Subject: [TN] PCB lay-out problem...

Hi all,

We're having a board lay-out done outside, and as with new designs, I will get asked to look at the preliminary gerbers to see if I can see anything out of place that might need changing.

I looked the the gerbers that were given to me and the first think I noticed was that on some IC footprints, there was 1 rectangular pad, then 9 pads where the corners were rounded, then a rectangular pad, and on and on...

So I fed that back to our engineer here who is over this project, then he fed that back to the individual who is doing the lay-out. Our engineer here then came back to me and asked if that would be a problem, and I told him it could be, but why not make all the pads uniform? Go to: http://www.stevezeva.homestead.com and look at "OrCad" to see what I mean.

His reply was that the individual doing the layout told him he would have to go in and manually edit each one of the pads that were rectangular, and that it would be too much trouble. He said this is the way OrCad put the footprint down, and if it was such a problem, why would OrCad have this footprint in the library? Then he added that the IPC-SM-782 says that you can either use rectangular pads or optionally round the corners, so that tells him you can use either one or both, and it doesn't make any difference. So he told the layout person to leave things as they are.

I don't know anything at all about OrCad, but something tells me there's an operator problem here. I've never seen a footprint like this before, and no matter what I say, I can't convince our engineer here that the footprint needs to be fixed.

HELP!!! PLEASE!!!

Thanks,

-Steve Gregory-