John:
Earl hit the reply button quicker
than I, and he's right. The answers to your questions are best answered by
a person educated in the quality sciences. Exact answers depend on your
industry and desired quality level. These requirements will be different
for components critical to keeping a satellite operating over the course of
years compared to the little things that play music from greeting
cards.
I've answered your questions below,
but notice that the responsibility is placed on you. Your responsibility
is also governed by print, contract, and regulatory requirements.
Hello Technet,
I need some information on incoming
inspection.
1. Do we need to complete incoming inspection?
You must perform those
activities (inspection and testing) necessary to ensure that received materials
meet your requirements.
2. If so how do we decide what to
inspect?
See #1. At a minimum you
need to inspect those features that affect the function of the
part.
3. What percentage of an inspection is necessary?
Percentage sampling is not
recommended. The best sampling plans have tables that specify the sample
size and number of allowable rejects within the sample. One of my
preferences is the C=0 table found in IPC-6012. In 6012, varying AQL
levels are specificed for critical, major and minor defects. If no defects
are allowable, 100% inspection is necessary (very expensive when properly
done). Companies also have suppliers certified to supply parts of
acceptable quality without incoming inspection. The qualification and
monitoring efforts needed to maintain such a system are beyond the scope of this
response, but Earl gives you a flavor of those requirements.
4. Are
there any specifications/documents recommended by IPC?
IPC-6011, IPC-6012 and
IPC-A-600 are the beginning points for rigid bare boards. I don't recall
the written spec number, but IPC-A 610 is a beginning point for
assemblies.
Good luck with you rendeavor.
Remember that an effective quality system integrates incoming inspection with
the rest of the company's efforts to provide customer satisfaction.
Don
Vischulis