As Earl says this is most likely to be PCB related from your description. I still see this when doing failure investigations and can be a real show stopper.
 
Bob Willis
Electronic Presentation Services
2 Fourth Avenue
Chelmsford Essex CM1 4HA
England
www.bobwillis.co.uk
Tel: (44) 01245 351502 Fax: (44) 01245 496123
 
Single solution to your seminar, conference or roadshow www.seminar-registrations.com
----- Original Message -----
From: [log in to unmask]>Earl Moon
To: [log in to unmask]>[log in to unmask]
Sent: Thursday, November 15, 2001 6:28 AM
Subject: Re: [TN] ENIG-Black Pad

Get back to your board supplier as soon as possible and discuss. I haven't
seen, or even heard of this problem in over six months now. I am in touch
with many ENIG users - as designers, assemblers, and test folks using mostly
the big board fab houses though some protos are made in smaller shops.

I hope the problems is lessening because board shops are doing a better job
with better plating/coating chemistries and processes. Much has been written
on this problem on this forum, so look in the archives.

Black pad is exactly as you describe and opens are easily found during test
but that's very unfortunate as then it's way too late. As received, you
cannot tell the problem exists.

Visually, upon device removal, non-wetted pads appear black where
non-wetting is observed often with solder "bumps or ridges" where wetting
did occur.
There is no possibility of rendering the black surfaces solderable. You
can't scrape it off and no matter how many times you try, you cannot solder
to it though I did once have success taking the boards back to the supplier
and have them HASL coated after stripping off the surface coating.

Wish you the very best in your unfortunate situation,

MoonMan

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