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September 1998

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Subject:
From:
Phil Culpovich <[log in to unmask]>
Reply To:
Date:
Thu, 3 Sep 1998 06:28:50 -0700
Content-Type:
text/plain
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Craig:

Finer line widths and spaces require special consideration in all processes. As to the etching part, the
trick is to start with cupric chloride etchant and then eliminate the free acid from the etchant. As the
free acid normality increases, the etch factor goes down. While many boards are produced with an etch
factor of 2:1 or 2.5:1, by eliminating the free acid (0N) you can get etch factors of 6:1 or 7:1. Many
shops routinely produce 2 mil lines and spaces on 1/2 or 1 ounce copper and have even produced 0.5 mil
lines and spaces on 1/4 and 1/2 ounce copper at zero normal acid. On the other side of the spectrum, 8 mil
lines and spaces can be done on 5 ounce copper!

Best regards

Phil Culpovich
[log in to unmask]

>
>
> Date:    Thu, 3 Sep 1998 09:11:25 +1200
> From:    Craig McGlinchy <[log in to unmask]>
> Subject: Fine Line technology
>
> Hi there,
>
> I am a new PCB designer, and as part of my training I have been asked
> to investigate the limitations (and why these exist), and effects on
> cost/yield etc of using fine line technology.
>
> I would really appreciate it if you could pass on any information you may
> have regarding the above topic. I have listed a few questions below that
> I feel outline the scope of what I am expected to find out.
>
> 1) What are your minimum track width/spacing capabilities, and what is
> the limiting factor?
>     ie.  If you state your minimum is 5mil, why is it 5 rather than 4mil?
>           Is this limit due to imaging process, or is it the etching process?
>
> 2) What about inner layers? Why are these different?
>
> 3) What about different types of boards, are these different? if so,
> why?
>         eg, flexible, teflon etc
>
> 4) Why do you charge more, the finer the line width/spacing?
>      ie.   Why is 5/5 more expensive than 12/12?
>
> If you have any questions/comments,  please don't hesitate to contact
> me.
>
> Best regards,
> Craig McGlinchy
> PCB Designer
> Tait Electronics Ltd
> Ph (64) 3 358-3399 extn 8509
> Fax (64) 3 358-0432
> email: [log in to unmask]
>
> ------------------------------
>

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