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September 1998

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Subject:
From:
"Kimmey, Frank" <[log in to unmask]>
Reply To:
DesignerCouncil E-Mail Forum.
Date:
Tue, 22 Sep 1998 14:44:09 -0700
Content-Type:
text/plain
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text/plain (131 lines)
I don't think damage is caused by this trait. When profiling causes
unequal solder joints there is a higher rate of failure due to other
traits. Parallel components seem to have more unequal solder joints than
perpendicular. I don't force this issue in my design criteria and good
profiling should keep this  to a minimum.

> ----------
> From:         Hanamann, Peter[SMTP:[log in to unmask]]
> Sent:         Tuesday, September 22, 1998 1:19 PM
> To:   'DesignerCouncil E-Mail Forum.'; 'Kimmey, Frank'
> Subject:      RE: [DC] SMD Capacitors Cracking
> 
> Frank, 
> Could you elaborate a little more on item 2: orientation of
> components?  What kind of forces would be causing damage? 
> Thanks, 
> Peter 
>       -----Original Message----- 
> From:   Kimmey, Frank [SMTP:[log in to unmask]] 
> Sent:   Tuesday, September 22, 1998 10:54 AM 
> To:     [log in to unmask] 
> Subject:        Re: [DC] SMD Capacitors Cracking 
>       Hi John, 
> We too had the 1206 cap problem. 
> Ours was a .33uF, 50V, Z5U 
> We found many attributes causing failure. 
> List is not in order of occurrence: 
>       1. position of cap on PCB (close to edge) 
>     PCB flex from depanelization caused micro-cracks (some showing at 
> test, mostly field failures) 
> 2. orientation of components (we found stress when parallel to
> direction 
> of flow) 
> 3. Vendor compatability (we found some vendors parts to be borderline)
> 
> 4. Profile (temperature ramp-up and cool-down can significantly
> effect) 
>       Also you may want to research John Maxwell's articles on cap
> failures. 
> Please feel free to call me and we can discuss further. 
> Hope this helped! 
> FNK 
> 	
> 
>       Frank N Kimmey C.I.D. 
> EM Designer 
> C&K Systems, Inc 
> 916-353-5366 
> [log in to unmask] 
> > ---------- 
> > From:         John Olivier[SMTP:[log in to unmask]] 
> > Reply To:     DesignerCouncil E-Mail Forum.;John Olivier 
> > Sent:         Tuesday, September 22, 1998 7:40 AM 
> > To:   [log in to unmask] 
> > Subject:      [DC] SMD Capacitors Cracking 
> > 
> > I was very interested to see that there are a number of people who 
> > have 
> > the same problem as we are experiencing regarding SMD capacitors. 
> > 
> > We have found a number of our 100 NF 50 Volt ceramic de-coupling 
> > capacitors are going short circuit after 9 months or more. The 
> > capacitors are not a dead short, but are pulling down the VCC line. 
> > 
> > We are using Kemet X7R 1206 caps. The caps are connected VCC to 
> > Ground. 
> > Once the cap or caps have been replaced the units work. 
> > 
> > The printed circuit board is FR4 and is 1.6 mm x 15 cm x 6 cm. The 
> > boards go through 2 soldering stages ie. one for the SMD components 
> > and 
> > then for the conventional components. 
> > 
> > The printed circuit board once completed is coated with a urethane 
> > MS472N conformal coating. 
> > 
> > I would appreciate any information or suggestions you could offer. 
> > 
> > 
> > Thanks Very Much 
> > 
> > John Olivier 
> > 
> > Quality Assurance Manager 
> > 
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