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September 1997

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Date:
Wed, 24 Sep 1997 11:48:00 -0700
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     Technetters:

     Let me make the scenario simpler:

     The ficticous multilayer board (10" x 10", 0.062" FR4, HASL) has
     already been fabricated and delivered to an assembly subcontractor for
     stuffing.

     For the sake of this scenario, the assumption is that the wrong
     prepreg was selected in the layup process, leading to a partially
     cured board.  The board is flat at the time it begins the first reflow
     process at the assembler. After first reflow, the board has twisted
     (not just board sag on the conveyor rails).

     Questions:

     What effect does undercured prepreg have on warpage during the
     assembly process?

     Is subsequent warpage (if any) predictable as a percentage of the
     original warpage?

     Has a reliable process been developed to correct for the warpage after
     assembly?

     Thanks for your thoughts!

     Bill Fabry

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