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January 1997

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From:
"ddsulliv" <[log in to unmask]>
Date:
Thu, 30 Jan 97 08:04:59 cst
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          Whoa Chuck!
          
          Have you looked at the edge of your reflowed solder product 
          lately?  There is plenty of exposed copper along the edges 
          of those traces.  Nickel/Gold is a viable etch resist though 
          it is prone to slivering and undercut becomes an issue.
          
          Usually Ni/Au is chosen as the final finish and is used as 
          an etch resist only as an afterthought, but it works in 
          alkaline etchant.
          
          I've found that, in order to avoid excessive slivers, the 
          nickel thickness has to be 0.0002" thick so it won't break 
          when undercut in etching.
          
          Do we want to open the Pandora's Box of "exposed copper on 
          trace edges" discussion?  How about exposed copper on trace 
          surfaces?  I know our customers are dead set against exposed 
          copper when soldermask chips off the PWB during assembly, 
          yet these boards have exposed copper on trace edges all the 
          time and in greater area.
          
          Regards,
          
          Dave Sullivan
          Rockwell Collins, Inc.
          
          [log in to unmask]


______________________________ Reply Separator _________________________________
Subject: Re: Gold as Etch Resist
Author:  [log in to unmask] at ccmgw1
Date:    1/29/97 9:50 PM


So, if you use the Ni/Au as an etch resist, what protects the trace edges 
corrosion?  Do you plan to plate it twice or strip the gold?  I think 
the photo resist is cheaper.
          
Chuck Brummer, Acuson.
          
          
______________________________ Reply Separator _________________________________
Subject: Gold as Etch Resist
Author:  [log in to unmask] at ccUnix
Date:    1/29/97 3:35 PM
          
          
     Hello,
        Please post information, experiences, and anecdotes, on using 
     electroplated gold as an etch resist. In particular how is the etch 
     rate controlled. How can the undercut be reduced to eliminate the 
     chance of slivers.
        (Gold/Nickel/Copper/FR4 :The copper gets etched)
     Thanks
     Rich
          
          
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