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Date: | Thu, 31 Oct 96 08:34:17 EST |
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Gary,
In my past I have experienced similar "popcorning" of .020" pitch, 100
pin TQFP's (thin plastic). The original evaluations of the package
assembly process demonstrated excellent processing capabilities, then
when assembling components with die enclosed, we encountered
"tombstoning" of the QFP's. One corner was lifted. When looking
closely, the component appeared to be warped. Further investigations
(C-SAM) clearly demonstrated popcorning on the underside of the die.
The only resolution for the popcorning we found to work was to prebake
the parts prior to assembly. You are correct that there are some other
measures you can take to temporarily resolve the issue, but popcorning
is a long term field reliability issue. Methods like C-SAM and
Sonoscan are ways to non-destructively verify delamination. The
equipment is costly though.
I have encountered other issues where the component characteristics
change over temperature. When exposed to cold environments (and
sometimes ambient), the component reset. When heated it returned to a
normal state. This appeared to be die related. This is probably
unlikely in your case, but it is one alternative.
Regards,
Allen Hertz
Racal-Datacom
(954) 846-5829
[log in to unmask]
______________________________ Reply Separator _________________________________
Subject: ASSY: GEN: Popcorning during reflow
Author: [log in to unmask] at ftl03
Date: 10/30/96 09:27 PM
Has anyone else observed the following?
We have a CMOS PQFP that was "popcorned" during reflow soldering. Cross
sectioning clearly shows that the die, along with its mounting epoxy, has
separated from the leadframe by approximately .002" (2-mils). There were
no visible cracks in the plastic overmold material at 500X magnification.
The problem is...some parts don't fail until after a few thermal cycles
of 0 to 50 degrees C during live circuit testing at-speed. And...we can
make them recover after failing by merely baking the entire board from
1.5 to 24 hours at 125 degrees C. The baking fix is not permanent and the
parts eventually fail again. Some parts don't work initially but do work
after the above baking treatment (we discovered, quite by accident, that baking
"fixes" the parts).
My question is...is the popcorning likely to be the only problem with
these parts?
Has anyone else been able to anneal a part so that it will recover from
popcorning? Doesn't sound likely to me!
Gary P.
---
Gary D. Peterson
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