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Date: | Mon, 11 Mar 2019 09:17:56 -0500 |
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The useful rule-of-thumb for minimum stencil aperture size related to paste type is known as "the five-ball rule." It is the worst-case number of paste sphere diameters that will fit across a stencil aperture.
For a type 4 paste, the largest sphere size is 38um and so the worst-case stencil aperture width is 190um (~7.5mil) and anything less than this may give paste printing and release problems.
You don't need to go to a type 5 paste if your designs are hitting this limit, as many paste suppliers now provide a "type 4.5" paste where the larger sphere sizes in type 4 are sieved out, with the maximum then only 32um which means you can have a 160um (~6.5 mil) stencil aperture providing the foil thickness needed doesn't break the area and aperture ratio rules.
If you need type 5 then you probably have features that need apertures as small as 125um (~5 mil) wide.
In practice you can get away with smaller aperture widths since you would rarely encounter the worst-case but your process window and repeatability suffers if you don't take this into account.
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