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February 2019

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Subject:
From:
Steve Gregory <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Steve Gregory <[log in to unmask]>
Date:
Tue, 19 Feb 2019 10:14:29 -0700
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text/plain
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Hi All,

Seeing that there is a recent solder mask thread, I have a question about
double masking. We have an assembly that we're building that has a 15.7-mil
pitch QFP and 0201's on the assembly, so when I ordered my stencil I spec'd
.004 thick foil and 8-mil wide apertures for the QFP (since there's no
solder mask web between the pads) and 13-mil squares for the 0201 pads.

The 0201's did great but I had a ton of bridging on the QFP! That really
surprised me. I started looking at the PCB a little closer and noticed that
there was a double layer of solder mask on the board. Here's a couple of
photos:

https://photos.google.com/share/AF1QipNeiheoq_Go0K7zsQY_iF6vfJk_YNws-6UlCC6i3z7p5LHn-HSQ31rVj-Cl-EJ-xg?key=bUJEdkRsQzlaOUkzcWdLaXI3dEI2TV91V2lhbHlR

I inquired the board shop why there was two layers of mask on the board and
was told that because of the 2-oz. copper weight being called out on the
outer layers, it required two layers to get complete coverage and not have
it thin out on feature edges. Lines are at 8-mils and space is 6-mils. That
doesn't seem too extreme to me. Is that really true? I've built boards
before that had way more than 2-oz. copper that didn't require double
layers of the mask to ensure good coverage, but those weren't boards that
had 15-7-mil pitch devices and 0201's on them either.

-- 
Steve Gregory
Kimco Design and Manufacturing
Process Engineer
(208) 322-0500 Ext. -3133

-- 



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