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Subject:
From:
Yuan-chia Joyce Koo <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Yuan-chia Joyce Koo <[log in to unmask]>
Date:
Thu, 6 Sep 2018 17:13:47 -0400
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text/plain
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text/plain (203 lines)
+1.  watch out Pd formation of IMC with Pb/Sn solder...
jk
On Sep 6, 2018, at 1:44 PM, George Wenger wrote:

> Guy,
>
>
>
> Don’t get mad at me for saying it but the third finish on my least  
> favorite finish is ENEPIG.
>
>
>
> George
>
>
>
> From: Guy Ramsey [mailto:[log in to unmask]]
> Sent: Thursday, September 06, 2018 10:32 AM
> To: TechNet E-Mail Forum <[log in to unmask]>; George Wenger  
> <[log in to unmask]>
> Subject: Re: [TN] R: [TN] Ni intermetallic thickness target
>
>
>
> The surface finish is ENEPIG
>
>
>
> On Thu, Sep 6, 2018 at 10:21 AM George Wenger  
> <[log in to unmask] <mailto:[log in to unmask]> > wrote:
>
> I agree Richard.  The difference sounds like a solder wetting  
> variation do to the pad and not the reflow process.
>
> RIGHT ON RICHARD OSP over bare copper is just below Immersion Tin  
> which is at the top of my list of least favorite finishes.
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask] <mailto:[log in to unmask]> ] On  
> Behalf Of Stadem, Richard D
> Sent: Thursday, September 06, 2018 9:56 AM
> To: [log in to unmask] <mailto:[log in to unmask]>
> Subject: Re: [TN] R: [TN] Ni intermetallic thickness target
>
> Dave's Rant and what you have posted below are all too true. But  
> one thing I know for sure; OSP over bare copper is next to  
> immersion tin on the bottom of my list of favorite finishes. I was  
> wondering if the variation in IMF could be caused by some pads  
> having thicker OSP coverage, and thus blocking or interfering with  
> the wetting of the solder onto the pad during reflow? Is there a  
> way you could mechanically or chemically remove the OSP on a scrap  
> PWB on only some of the pads for the DDR3 part, then print the  
> paste as you normally would and reflow the board using your  
> existing reflow profile, then have them microsection that and see  
> if you get different/better results? This would eliminate the part  
> plating as a causal factor, and possibly prove the OSP is at least  
> a major contributor to the issue, and possibly exonerate your  
> reflow profile, thus eliminating several factors as the issue. My  
> suspicion stems from the fact that if OSP is not properly applied  
> immediately some of the copper pads may have oxidized, leading to  
> the variation in IMF amongst pads. The simple fact that pads right  
> next to each other have major variation pretty much rules out the  
> reflow parameters unless there is a correlation between pads with  
> heavy copper connections or some other cause.
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask] <mailto:[log in to unmask]> ] On  
> Behalf Of Guy Ramsey
> Sent: Thursday, September 06, 2018 7:10 AM
> To: [log in to unmask] <mailto:[log in to unmask]>
> Subject: Re: [TN] R: [TN] Ni intermetallic thickness target
>
> We infer that an IMC has formed by visual evidence, wetting and  
> spreading.
> In the case of bottom only terminations we seek evidence by other  
> means. We can't see the contact angle or determine what forces  
> created the spreading.
> In this case a lab cross sectioned a DDR3 memory device. The lab  
> observed continuous intermetalic on the individual pads but  
> characterized the IMC layer as too thin and inconsistent from pad  
> to pad.  Where one pad exhibited 70uin of IMC the neighboring pad  
> measured less than 10uin.  I found very little discussion of this  
> in white papers. But, I did find a nicely done DOE, Effects of  
> reflow profile and thermal conditioning on intermetallic compound  
> thickness for SnAgCu soldered joints. This paper contained data  
> about the thickness of IMC formed at different temperatures and  
> dwell times. To some extent irrelevant because the base was OSP  
> copper.
> However, the standard deviations in measured data on this  
> experiment were much lower than the deviations the lab found at the  
> DDR memory pads. Is a large variation a cause for concern. How thin  
> is too thin? My first impressions of the report fell in line with  
> Dave's Rant, that trying to establish a reflow profile to achieve  
> some standard IMC thickness was a fool's errand. But, on  
> reflection, variation from assignable causes is always the enemy.
>
> On Wed, Sep 5, 2018 at 6:01 PM Bob Landman  
> <[log in to unmask] <mailto:[log in to unmask]> >
> wrote:
>
>> Hi Rich,
>>
>> You mean K100LD, right?
>>
>>
>> https://www.kester.com/products/product/k100ld-lead-free-silver- 
>> free-a
>> lloy-bar-solder
>>
>> Bob
>>
>> -----Original Message-----
>> From: TechNet <[log in to unmask] <mailto:[log in to unmask]> > On  
>> Behalf Of Stadem, Richard D
>> Sent: Wednesday, September 05, 2018 3:26 PM
>> To: [log in to unmask] <mailto:[log in to unmask]>
>> Subject: Re: [TN] R: [TN] Ni intermetallic thickness target
>>
>> That is also true, but there is really good information out there
>> regarding the fact that too thick of an IMC is worse than too thin.
>> That is because of the brittle nature of the alloy you end up with;
>> nickel, gold, palladium, tin, and with SAC305 you add silver and  
>> copper.
>> Although the gold, palladium, and silver are very low percentages,  
>> the
>> combination of these and a significant percentage of nickel with no
>> lead can make for a very brittle IMF, especially if it is at the 100
>> uinch or thicker levels. So in that case, perhaps 20 to 70 uinches  
>> may
>> be quite ideal. I am trying to find the reports I saved in my
>> bottomless stack of "important stuff".
>> Also, the IMF formation is self-limiting, but it depends on the
>> factors of time above solidus, temperature, component plating,  
>> solder alloy type, etc.
>> These were all listed as having significant impact on the thickness
>> along with even very small amounts of germanium and other dopants.  
>> So,
>> for example, Kester KL100D has very different properties from SAC305,
>> yet it is almost 100% tin. KL100D is very similar to Sn63.
>> If there was a concern, then I would rather rely on actual  
>> reliability
>> tests taken over time, rather than the average thickness variation of
>> a bunch of microsections. It's very difficult to guess at exactly  
>> what
>> thickness might be ideal, but reliability results prove that,  
>> assuming
>> you know for sure what thickness you have with your samples. And
>> remember, the IMF grows over time; it is never the same 3 months  
>> or two years later.
>>
>> -----Original Message-----
>> From: TechNet [mailto:[log in to unmask] <mailto:[log in to unmask]> ]  
>> On Behalf Of SALA GABRIELE
>> Sent: Wednesday, September 05, 2018 1:39 PM
>> To: [log in to unmask] <mailto:[log in to unmask]>
>> Subject: [TN] R: [TN] Ni intermetallic thickness target
>>
>> Keep in mind also the terminal finishing.....
>> One reflow or two reflow ? etc
>>
>> Too  early to fix a reliable IMC thickness ..... too many variables
>> playing !!!
>>
>> GS
>>
>>
>> -----Messaggio originale-----
>> Da: TechNet [mailto:[log in to unmask] <mailto:[log in to unmask]> ] Per  
>> conto di Guy Ramsey
>> Inviato: mercoledì 5 settembre 2018 19:34
>> A: [log in to unmask] <mailto:[log in to unmask]>
>> Oggetto: Re: [TN] Ni intermetallic thickness target
>>
>> ENEPIG
>>
>> On Wed, Sep 5, 2018 at 1:17 PM Stadem, Richard D
>> <[log in to unmask] <mailto:[log in to unmask]>
>>>
>> wrote:
>>
>>> What is the finish plating?
>>>
>>> -----Original Message-----
>>> From: TechNet [mailto:[log in to unmask] <mailto:[log in to unmask]> ]  
>>> On Behalf Of Guy Ramsey
>>> Sent: Wednesday, September 05, 2018 11:59 AM
>>> To: [log in to unmask] <mailto:[log in to unmask]>
>>> Subject: [TN] Ni intermetallic thickness target
>>>
>>> Recently, I was reviewing a lab report. It concluded that the
>>> manufacturer should increase the IMC thickness as a part of process
>> changes . . .
>>> It stated that, while there are no industry specifications for IMC
>>> thickness it s generally accepted that for Pb-free assemblies the
>>> IMC thickness should be in the 20 to 120 uin range. It seems to be
>>> critical of a process that produces IMC between 10 and 70 uin on
>>> pads across a single device.
>>> Does anybody have reference papers or texts that would support this
>>> target and process critique?
>>>
>>

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