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April 2015

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From:
Joyce Koo <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Fri, 24 Apr 2015 14:01:38 -0400
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silicone grease?  dielectric? you don't mean small molecule mold release I
assume.  not easy to clean (depends how clean you want to be.  if not done
properly, you have a electrical contact near by, like zif contact, you
might have problem later on... silicone migration).  wait until what your
MFG is going say about that (or Brian E... ;-).
          jk
> Hello Phil,
>
> Most flux residues (liquid and solder paste) are soluble in alcohols.
> This includes methanol, ethanol, isopropanol, etc.   As flux residues are
> heated they become more difficult to clean.  Longer and higher temperature
> reflow profiles make cleaning more difficult.  Some fluxes also contain
> ingredients that are not truly soluble in alcohols, but are able to be
> washed off by alcohols.  In this case, the alcohol will lift off the
> residue, but it might redeposit on other areas of the circuit board.
>
> The evaporation rate of the alcohol is also a concern.  As the alcohol
> molecular weight decreases (IPA > Ethanol > Methanol) the evaporation rate
> increases.  Methanol evaporates faster than IPA.  As the alcohol
> evaporates, the dissolved flux residues will redeposit on the circuit
> board.  IPA is commonly used due to it’s relatively low evaporation
> rate, ability to dissolve flux residues, and it's safety concerns.
>
> The trick is to wash the residues off fast enough to prevent
> re-deposition, and to follow with a rinse of clean alcohol to ensure that
> there are no residues left when the board dries.  This can be done with
> liquid alcohol along with some type of wipes or Q-tips as Patrick stated.
>
> I know that Kyzen, Zestron, and others have done a lot of work to
> formulate cleaners for just about every type of residue.  You might want
> to ask your local cleaning chemical rep for some suggestions if you are
> open to using a proprietary cleaner.
>
>
> Best regards,
>
> Tony Lentz
>
> FCT Assembly
> Field Application
> [log in to unmask]
> 970-566-0360 Mobile
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask]] On Behalf Of Nutting, Phil
> Sent: Friday, April 24, 2015 10:31 AM
> To: [log in to unmask]
> Subject: Re: [TN] methanol for cleaning
>
> Ok, so if I am spot washing flux off a circuit board or cleaning the face
> of an epoxy insulator to remove silicone dielectric grease what am I
> supposed to use?
>
> Brian,  I know you are very environmentally concerned.  IPA and the like
> have been used for years by our industry and it is usually the default
> cleaner for everything.  And yes I know alcohols do a better job of
> spreading contaminates than removing them.  What then, if spot cleaning,
> should be used?  (I know, "it depends".)  Manufacturing is always
> complaining that Engineering creates designs and processes that take too
> much time, but they work if done as designed.  Finding a practical
> solution and changing the mindset is no small task.
>
> I look forward to your sage wisdom.
>
> Phil
>
> -----Original Message-----
> From: Brian Ellis [mailto:[log in to unmask]]
> Sent: Friday, April 24, 2015 12:18 PM
> To: TechNet E-Mail Forum; Nutting, Phil
> Subject: Re: [TN] methanol for cleaning
>
> Yes! absolutely! And it is highly toxic, to boot, with ingress to the body
> by all means, including cutaneous. IMHO, avoid it!
>
> Brian
>
> On 24/04/2015 18:12, Nutting, Phil wrote:
>> We have had many posts regarding the ability of alcohol to evenly
>> distribute flux and other contaminates over the surface of the board or
>> part.  Does methanol do that same thing?
>>
>> Phil Nutting  |  HVP Development Engineer   |  Excelitas Technologies
>> Corp
>>
>> Lab: +1 978.224.4332   |  Office: +1 978.224.4152
>> 35 Congress St, Salem, MA  01970 USA
>> [log in to unmask]<mailto:[log in to unmask]>
>> www.excelitas.com<http://www.excelitas.com/>
>>
>>
>> [Excelitas R_emailsig]
>>
>>
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