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Subject:
From:
Patrick Goodyear <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Thu, 16 Oct 2014 08:08:14 -0400
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text/plain
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Problem is "Nuclear Qualified" requires OEM only without spending 
several hundreds of thousands of dollars to get a part certified AND a 
design change approved.   Passing radiation, seismic .... testing. 
We even have problems when they change a part number without changing 
the part itself.

pat




On Thu, Oct 16, 2014 at 1:38 AM, Yuan-chia Joyce Koo wrote:

> 30 years?  well, that is the project mgr's fault.  it should be 
> re-design for a form, fit and function around 20 end of life 
> assessment and get a replacement (using new chip).  you can always get 
> the original design prior to the end of life (especially, for the 
> critical item).  you might have to go after red tape and get someone 
> to dig out from ware house storage, but prior to end of life, it got 
> be there... someone somewhere knew where the stuff is (not easy,- went 
> down to that road before).. after end of life, your "need to know" are 
> gone (not just the doc, but people).  35K might be the only choice.... 
> redesign and re-qual is a 50K+ add on.  program mgr should be the one 
> to find balance.
>             jk
> On Oct 16, 2014, at 12:28 AM, Patrick Goodyear wrote:
>
>> OK Joyce, I will go along with that concerning counterfeit however 
>> in the Nuclear world we have components that are 30+ years old and 
>> failing. The manufacturers have long since stopped production and 20 
>> + years past support, and some are long gone.   In order to keep  the 
>> equipment running reliably requires reverse engineering to try  and 
>> figure / design a suitable replacement, or have another  engineering 
>> firm reinvent the wheel at huge revenue outlay, JT-21  cost us $35000 
>> each for a suitable replacement.
>>
>> I have went through the gambit with the fake Nichecon caps in '04 
>> vintage Dell computers.
>>
>> pat
>>
>>
>> On Wed, Oct 15, 2014 at 6:05 PM, Yuan-chia Joyce Koo wrote:
>>
>>> Pat, I might be on the dark side:  I do like proprietary hardware, 
>>> for example, ASIC always run faster than off the shelf  programmable 
>>> chip (provide you have a good design team for ASIC),  low power, 
>>> efficient foot print, package to tailor specific  environment... if 
>>> you have volume to justify the design time and  cost, I would take 
>>> an ASIC in a heart beat.  as for guard the  secret to prevent 
>>> reverse engineering, i think it is definitely  needed in current 
>>> environment: copycat just ripe off all the good  engineering work 
>>> easily.  In addition, there are fakes around -  deal with in the 
>>> past with a control chip that provides user  timing/feedback control 
>>> of voltage/current adjusted output.  The  "fake" actually went into 
>>> the field to collect the chip and mount  on the unit sell them at a 
>>> knock out price (of course the  reliability and calibration is 
>>> completely off... but there are  cheapy chaps actually return some 
>>> of faulty fake units for R and O  to the company ...), not until we 
>>> figure out hard pot the IC on   to the unit in such a way it was 
>>> almost impossible to take it off  without damage the unit.... The 
>>> sales went  up right after the  implementation of the anti-reverse 
>>> engineering... from my 1st hand  experience, i would say the 
>>> anti-reverse engineering is necessary,  it should be part of design 
>>> review/marketing scheme to ensure your  tech leadership is not 
>>> compromised. my 1.78 cents..  (By the way,  as for high price of 
>>> replacement parts, I agree with you...  extended warrantee or 
>>> service contract is much better if you have  a critical equipments 
>>> fall into R and O requirement - like aircraft).
>>>                jk
>>> On Oct 15, 2014, at 7:53 PM, Patrick Goodyear wrote:
>>>
>>>> As a technician I detest companies that provide proprietary 
>>>> hardware, the reason I don't own Apple products.   Hp did this 
>>>> with their early test equipment, but the would annually publish a 
>>>> cheat sheet with their part numbers and a cross reference for 
>>>> products 5 years old.
>>>> If a company is so dang tight-a--ed that they need to guard the 
>>>> secret, let them custom order the part with their part number or 
>>>> whatever on it, Westinghouse did this in the '70's with a lot of 
>>>> the equipment they ordered custom from Burr-Brown, so they made 
>>>> sure you ordered their replacement part at their $$$$$$ price, 
>>>> case  in point OP amp modules designated A1 labeled JT-21.
>>>>
>>>> Usually unless the part is unique as long as one has knowledge of 
>>>> how it works it is easy to substitute a suitable replacement.
>>>>
>>>> Just my opinion.
>>>>
>>>> Pat Goodyear semi-retired control tech
>>>>
>>>>
>>>> On Wed, Oct 15, 2014 at 12:03 PM, Craig Sullivan wrote:
>>>>
>>>>> I have a customer requirement to "apply an electronics grade 
>>>>> epoxy over
>>>>> component x that will obscure part the part marking." They are 
>>>>> trying to
>>>>> prevent reverse engineering of their product. There are of course 
>>>>> a
>>>>> multitude of epoxies, but dispensing onto small ICs, etc., can be 
>>>>> a
>>>>> challenge.
>>>>>
>>>>> I know about micro abrasion processes and such but I'm curious 
>>>>> how others
>>>>> would handle this requirement?
>>>>>
>>>>>
>>>>> Craig Sullivan
>>>>>
>>>>> Manufacturing Engineer / IT Administrator
>>>>>
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