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June 2014

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Subject:
From:
Jack Olson <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Jack Olson <[log in to unmask]>
Date:
Tue, 24 Jun 2014 09:42:38 -0500
Content-Type:
text/plain
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Well, I just re-read some of the material that TechNetters have suggested.
Here is an interesting portion from Lazar Rosenblat's online calculator at
http://www.smps.us/pcbtracespacing.html
(thanks to Karen Tellefsen and Ahne Oosterhof for the reference)

"Unfortunately, there is no clear information in the literature on what is
actual breakdown voltage between the conductors and how to design a PCB to
pass a specific hipot. Experiments
<http://www.ul.com/global/documents/offerings/industries/wireandcable/printedwiringboards/papers/ImmersionSilver_Cullen.pdf>
performed
by UL in the course of analysis of silver PCB surface finish, demonstrated
that the withstand voltage of a pair of parallel conductors is purely a
function of the spacing, not surface finish. Based on the experiments, UL
specified withstand voltage of *40 volts/mil* or about 1.6 kV/mm in their
UL796 Standard for Printed Wiring Boards. In my view, it is reasonable
therefore to use these numbers in designing the board to withstand a
particular test. For example, for working voltage 500V in secondary
circuits you need to withstand 1740 Vrms per UL 60950-1 Table 5B Part 2.
Such sinewave has 1740*√2=2461 V peak value. With the 40V/mil criterion,
the required minimum spacing would be 2461/40=62 mils (or 1.6 mm)"

Thanks to Lazar Rosenblatt for that!


On Tue, Jun 24, 2014 at 9:31 AM, Robert Kondner <[log in to unmask]>
wrote:

> Jack,
>
>  You are correct, folks keep feeding us creepage and clearance info. There
> are many technicians out there that will repeat what they know even if it
> answers a different question. We just need to wade through the noise and
> look for real data.
>
>  Look for the terms "Reinforced Insulation" where they talk about minimum
> thicknesses but that still does not answer our questions directly.
>
>  Best I can tell we need to deal with "Insulation Resistance". A
> temperature and humidity soak followed by a resistance check at a certain
> voltage.
>
>  If I find anything I will let you know but I bet someone on this list
> does know, we just need to hear from them.
>
> Bob K.
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask]] On Behalf Of Jack Olson
> Sent: Tuesday, June 24, 2014 10:04 AM
> To: [log in to unmask]
> Subject: Re: [TN] z-axis voltage separation
>
> Thank You for the reference. I didn't read it word for word, but it is
> primarily dealing with the same subject as IPC Table 6-1 (lead to lead
> clearance, or any conductive to conductive, creepage across surfaces,
> around grooves and corners, over protrusions, through air, etc.) in other
> words, CREEPAGE and CLEARANCE.
>
> I'm asking about only one factor (layer to layer through a dielectric,
> inside a PCB layer structure, masked and conformally coated, no exposed
> anything) the answers from both TechNet and the Designer Council fall into
> two major categories:
> 1) those that recommend about 0.2 mm spacing
> 2) those that recommend about 3.2 mm spacing
>
> Such a huge difference, and respectable opinions on both sides. This seems
> like an area that could use some work. And if anyone like an IPC committee
> takes it on, maybe we could revise Table 6-1 while we're at it.
> 0.1 mm for 100V,
> 0.2 mm for 101V?
> seriously?
> c'mon...
>
> thanks for supporting the fact that I'm not crazy for asking, Jack
>
>

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