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Subject:
From:
Brian Ellis <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Brian Ellis <[log in to unmask]>
Date:
Thu, 12 Sep 2013 10:48:36 +0300
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Howard

Thanks for reminding us about the potential danger of using nPB as a 
cleaning solvent. I was not aware of the issue of the OSHA/NIOSH Hazard 
Alert on nPB July 31, 2013. I recommend every user or potential user of 
nPB to download the document and carefully read it. It may be found at:

https://www.osha.gov/Publications/OSHA_3676.pdf

Note that nPB-containing solvents are commercialised under many names 
and users of any solvents, adhesives, coatings etc. should carefully 
read the MSDS and, if they see any of the synonyms nPB, NPB, n-propyl 
bromide, 1-bromopropane, n-propyl, n-C3H7Br, Brompropan, Propylbromid, 
1-Brompropan, Bromopropane, bromo propane, 1-bromo-propan or propyl 
bromide, then be aware. This substance is potentially dangerous, 
especially if used from spray cans, or for hand-defluxing. In addition, 
it is ozone-depleting and should have been entered as a Controlled 
Substance under the Montreal Protocol (the fact that it wasn't was 
because of a loophole generated by its short atmospheric residence time, 
but it certainly is as bad as some controlled CFCs and HCFCs in tropical 
and sub-tropical climates, much less so in temperate climates.)

My advice, which remains unchanged over more than a decade, is to avoid 
using nPB wherever possible, for both environmental and H&S reasons. My 
experience is such that it is impossible to avoid drag-out when used on 
electronic assemblies and rework, even days after cleaning, may release 
vapours, especially where there are un-impregnated wound inductors or 
capacitors.

Right, to answer your question: the best solution is to use a no-clean 
flux and not to clean, provided you can qualify the process. By "applied 
topically", I presume you mean hand-cleaning. With any solvent, this 
probably means that all you are doing is to spread the residues over a 
greater area, so that they are cosmetically invisible (and possibly more 
dangerous). Frankly, this is not cleaning, as I define it.

You suggest 3M's Novec 71-DA. This consists of 2 isomers of HFEs (low 
toxicity, high global warming potential), 
trans-dichloroethylene(medium-high toxicity, little vapour environmental 
effect), in roughly equal parts, with a smidgeon of ethyl alcohol 
(hic!). It may be slightly less effective than nPB blends for defluxing 
and it is more expensive. It will require operator exposure control 
because of the high trans-DCE content (I personally think the 200 ppm 
PEL is set too high and I would consider a 100 ppm limit for the 
azeotrope would be safer, as measured with activated carbon methods, but 
I'm always suspicious of halogenated solvents, which have always had a 
track record of decreasing PELs.)

Hope this helps!

Brian

On 11.09.2013 20:26, Watson, Howard A wrote:
> Technetters,
>
> In January, Brian Ellis raised some excellent points about the hazards of using nPB, or 1-Bromopropane. With the release of the OSHA/NIOSH Hazard Alert on nPB July 31, 2013, the pressure is on to stop using this stuff. We use the trade name Ensolv. While we slowly convert to aqueous batch cleaning, our need for spot cleaning on the bench will remain, as we are more like an R&D shop. We are using rosin core solder and RMA flux applied topically. The techs love Ensolv, and it does work great. Does anyone have a recommendation for a replacement of Ensolv? I have seen the specs of 3M Novec engineered fluid, maybe 71DA is a good choice?
>
> Thanks in advance for your advice.
>
> Howard A. Watson
>
>
>
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