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July 2013

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Subject:
From:
Reuven Rokah <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Reuven Rokah <[log in to unmask]>
Date:
Wed, 10 Jul 2013 13:14:51 +0300
Content-Type:
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text/plain (218 lines)
Hi Torsten,

What is the keepout area you need to give guaranty of zero cracks in
ceramic / glass components?
Thanks
Reuven

On Wed, Jul 10, 2013 at 12:54 PM, Torsten Hagge <
[log in to unmask]> wrote:

> Hi Joyce,
>
> the punch machine uses two knifes of 5mm, these are chamfered only at one
> side, so that the punch force is driven into the panel frame. The punch
> machine has top and bottom tool, which are punched by 8 tons to zero. So
> each PWB design need his own tool set (around 5k€), the machine is about
> 15k€.
>
> The board strap size is 1 to 3mm, the punch process can be optimized by
> milling 0.3mm into the board so that the knifes only hit the strap and not
> the board edge. You can improve knife live by additional drillings into the
> strap design.
>
> We use this for standard FR4 up to 6 layer and 2,4mm thickness, the vendor
> shows 2mm Al IMS cutted... (http://www.dieter-metz.de/unser-trennverfahren
> )
>
> Torsten
>
>
>
> Mit freundlichen Grüßen
>
> KRISTRONICS GmbH
> i.A. Torsten Hagge
> Gruppenleiter HW Entwicklung
> Gewerbegrund 5-9
> 24955 Harrislee
> Telefon +49 (0) 461 7741-624
> Telefax +49 (0) 461 7741-642
> [log in to unmask]
> www.kristronics.de
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>
>
> -----Ursprüngliche Nachricht-----
> Von: Joyce Koo [mailto:[log in to unmask]]
> Gesendet: Mittwoch, 10. Juli 2013 11:27
> An: [log in to unmask]; Torsten Hagge
> Betreff: Re: [TN] AW: Best Practice Question - Depanelizing
>
> Torsten, can you comment on the size and shape of the punch process?  Any
> stack up limitation?
> --------------------------
> Sent using BlackBerry
>
>
> ----- Original Message -----
> From: Torsten Hagge [mailto:[log in to unmask]]
> Sent: Wednesday, July 10, 2013 03:09 AM
> To: [log in to unmask] <[log in to unmask]>
> Subject: [TN] AW: Best Practice Question - Depanelizing
>
> Hi Phil,
>
> punch process with good knife design give very good results with  less
> than 500µm/m, is best practice for several automotive OEM.
>
> Our tools are qualified by Audi, Daimler, Ford, GM, Nissan, Renault,
> Porsche, VW.
>
> VW/Porsche requirement is less 500µm/m for complete PWB process (printer,
> placement, oven, AOI, ICT, depaneling & EOL-test)...
>
> Torsten
>
> Best Regards
>
> KRISTRONICS GmbH
> Torsten Hagge
> team leader HW development &
> tech. projectmanager
> Gewerbegrund 5-9
> 24955 Harrislee
> Telefon +49 (0) 461 7741-624
> Telefax +49 (0) 461 7741-642
> [log in to unmask]
> www.kristronics.de
> Place of jurisdiction: Flensburg, commercial register: HRB 1433 FL CEO
> Dipl.-Ing. oec. Thormod Ohm VAD-Id DE 811182059 Bank account: Deutsche Bank
> AG Flensburg, account 4216610, bank number 21570011
> IBAN: DE32 2157 0011 0421 6610 00, BIC: DEUT DE HH 215 P Please consider
> the environment before printing this e-mail
>
>
>
>
> -----Ursprüngliche Nachricht-----
> Von: TechNet [mailto:[log in to unmask]] Im Auftrag von Phil Bavaro
> Gesendet: Mittwoch, 10. Juli 2013 01:51
> An: [log in to unmask]
> Betreff: [TN] Best Practice Question - Depanelizing
>
> I have been asked to determine what the best practice is for depaneling
> PWAs from an array (more than one PWA per panel run down the assembly
> line), or in other words...
>
> ....how should we be depanelizing PWAs, a) v-score, b) pin router, or c)
> mouse bite/punch.
>
> I do have a personal opinion (listed below), but my experience was with
> commercial Class 2 and not Hi-rel Class 3 hardware.  I am looking for input
> from others that have years of experience in the Hi-rel arena:
>
> a) V-scoring was always the easiest but required that the score go all the
> way across the panel.  The result was that there were a few glass bundles
> (.012" approx) which were sheared left over while the area of the v-score
> was smoothly finished by the original router.  The mechanical stress, if
> performed using the round blade to shear while supporting the v-score from
> the bottom, in minimal.  The solder joints keep away is a minimum of .080"
> away from the top edge of the V, but ceramic caps might need further
> distances and special orientation.  Proper singulation method is important
> so this is not a high volume production type method.  I have always
> discouraged jump scoring.
>
> b) The pin router method results in a nicely milled edge but it requires
> ESD controls (ionized air) as well as excellent FOD controls (vacuum for
> the dust) to control the process.  The resultant board edge is identical to
> what a PWB fabricator would supply and one advantage is that the copper to
> board edge pull back area is less than with a v-score.  We don't have room
> for tooling pins to hold the boards so vacuum hold down is a requirement
> and that applies mechanical stress to the PWA as well.  This method is
> suited well to high volume.
>
> c) The mouse bite punch method leaves the entire board edge thickness
> exposed for glass bundles and is the least desired due to this.  If the
> mouse bites are not spaced optimally, the punch or nipping process can
> impart the highest stresses of all of these methods.  The edge copper pull
> back is from the edge of the mouse bite holes which is close to the amount
> needed for v-scoring.  The other drawback is that some people tend to want
> to flex the mouse bites to failure and that causes unknown but excessive
> stresses.
>
> Please feel free to respond with your preferences as well as point out any
> disagreements you might have given that this process needs to be used with
> hi-rel hardware (non-space, but definitely airborne).
>
>
> Thanks in advance,
>
> Phil
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-- 

Best Regards,

*Reuven Rokah*

Mobile: 972-52-6012018
Tel:        972-3-9360688
Fax:          076-5100674
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