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February 2012

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From:
"David D. Hillman" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Mon, 13 Feb 2012 16:53:43 -0600
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Hi Joyce - well, I haven't done that but if you set the chamber for 0C and 
85RH, you do get snow.

Dave Hillman
Rockwell Collins
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Joyce Koo <[log in to unmask]> 
Sent by: TechNet <[log in to unmask]>
02/13/2012 03:42 PM
Please respond to
TechNet E-Mail Forum <[log in to unmask]>; Please respond to
Joyce Koo <[log in to unmask]>


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Subject
Re: [TN] Conf Coating in Cold and Clammy






I thought 10C/85RH will rain in the chamber. 

Joyce Koo
Materials Researcher - Materials Interconnect Lab
Research In Motion Limited
Office: (519) 888-7465 79945
Mobile: (226) 220-4760

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Chris Mahanna
Sent: Monday, February 13, 2012 4:24 PM
To: [log in to unmask]
Subject: Re: [TN] Conf Coating in Cold and Clammy

Very interesting...
 
Here's what I would try:

Prove you can stabilize 10C/85 RH chamber  (this might not be easy)
Bond a thermoelectric chiller to the back of a comb pattern
Bond a thermistor to the surface near the comb pattern (by the guard 
maybe?)
Coat and cure.
Using the thermistor as the feedback control for the chiller, cyclically 
drive the comb surface to ~7.5C (allowing light condensation), then let it 
warm and the condensate evaporate (or absorb) to complete the cycle.
I'd guess that with reasonable airflow you could get several cycles an 
hour.

Not the kind of thing you can scale up to dozens of samples, but 10 might 
be doable in a single chamber.

Chris

Chris Mahanna
Robisan Lab





-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Douglas Pauls
Sent: 2012/02/10 4:42 PM
To: [log in to unmask]
Subject: [TN] Conf Coating in Cold and Clammy

Good afternoon all,

Recognizing that asking a question of this group late on a Friday 
afternoon is questionable judgement on my part, I will give it a shot 
anyway.

I am in the midst of the most perplexing material investigation of my 
life.  Provided I do not get shot, hung or tarred/feathered, I will have 
some neat stuff to publish in the next few years.  I have a general 
question on testing coatings, other than what you might do in aerospace.

Most temperature-humidity tests done on conformal coating are of the 
cyclical variety, 25C to 65C, 90% RH for a week.  This one is found in
MIL-I-46058 and IPC-CC-830 and is used for material qualification. Nothing 
unusual there.

There are cyclical temperature-humidity test that are done as part of 
product qualification, such as DO-160E or MIL-STD-883.  But these are also 
of the cyclical variety and 25C to 65C is common there as well.  Nothing 
unusual there.

How would one simulate a coated assembly, stored in a cold and clammy 
environment (40-50F, 85-100% RH with probable dew points each day) for 
months at a time, then powered up?

Are there any tests done in your industry that tests a coatings resistance 
to a prolonged cold and clammy conditions?  Ideally with some form of 
acceleration factor?  I know that the automotive industry has something 
called a "damp heat" kind of test, but have no experience with that.

I know I can program my humidity chamber for an environment, but don't 
really have time to let it sit 3-6 months.  It has been suggested that I 
jump in my time machine and go back 6 months and I would be done by now, 
but my flux capacitor went through our Kyzen cleaning process and has no 
flux left.  I blame Hillman.

So, any thoughts would be appreciated. 

Doug Pauls


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