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January 2011

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TechNet E-Mail Forum <[log in to unmask]>, Pete <[log in to unmask]>
Date:
Wed, 12 Jan 2011 10:01:36 -0600
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If this request is coming from a manufacturing engineer, it's doubtful 
there is any concern about heatsinking effects when the assembly is 
put into use.

If the soldermask opening is much larger than the pad, and the trace 
width is a large percentage of the pad size, then there could be some 
concern about paste wicking away, but this has been somewhat 
lessened with the surface tension of lead free paste.

There is a small concern about unbalanced trace widths on 2 lead 
components, but that would have to be drastic, with other contributing 
factors.

But if his explanation is the "we've always done it that way", I would 
bet "always" goes back to PTH and the advent of SMT.  In PTH, the 
solder transfers heat to the bottom side pad and lead, and when the 
heat transfers to the top side, you get solder wicking.  A large trace 
would pull heat away, since the pad is the initial transfer point of the 
heat.  It took some people a while to realize that in reflow, the entire 
board and part are heated - pads, traces, laminate, parts, 
terminations.  Once they get hot enough, solder flows.  The trace that 
used to pull heat away is now heated along with the pad.  If anything,  
a vast difference in the trace/pad size would cause the trace to get 
hotter faster than the pad.  But again, pretty insignificant.

Challenge him, you both get an education.  (A lesson hammered home 
to me by Henry Rowan in his inimitable style back when I was a novice 
bus bar designer)

Pete

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