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November 2010

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From:
John Goulet <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Sun, 21 Nov 2010 14:47:37 +0000
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Hi Blair 
You must have a lot of feeders! Sounds like your building for military contracts where cost is not critical. 


We do the same thing as Graham plus have a few spare feeders cycling through the repair shop. 

With the high cost of feeders, carts or trollys and floor space to store everything, ordering a feeder for each new SMT part would kill the profit margin. 

The hourly rate for the setup operator to get the next kit and put them on reels is far more cost effective and done ahead of time so there is no down time. 
----- Original Message ----- 
From: "Graham Collins" <[log in to unmask]> 
To: [log in to unmask] 
Sent: Monday, October 25, 2010 6:35:28 AM 
Subject: Re: [TN] Feeders 

Hi Blair 
You must have a lot of feeders! 

We monitor our feeder requirements and our goal is to have enough 
feeders that we have one job running on the machine, the next job loaded 
on feeders already, and are able to work on loading the subsequent job. 
So essentially we are able to have three jobs loaded at once. 

This has worked well for us, the changeover time is pretty reasonable. 

regards, 
 - Graham 
-----Original Message----- 
From: TechNet [mailto:[log in to unmask]] On Behalf Of Blair Hogg 
Sent: Friday, October 22, 2010 11:51 AM 
To: [log in to unmask] 
Subject: [TN] Feeders 

As an OEM we have had a policy that wenever our Engineering group wants 
to 
use a new SMT part for product we purchase a feeder for that part. Thus, 

when we change over from one product to another, we simply need to swap 
feeders. 

A sister company does it differently - they take reels off the feeders 
and put 
a new reel on the feeder and then put the feeder back on the machine. 

Our approach would seem to cut down on changeover time (although you 
could have two sets of feeders, and swap reels for the next job while 
the 
machine is running the current job), but is inherently more expensive, 
considering the cost of feeders. 

Just wondering what the others in industry do... 

Blair 

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