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November 2010

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Subject:
From:
Don McFarland <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Don McFarland <[log in to unmask]>
Date:
Thu, 18 Nov 2010 08:52:14 -0700
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Bu chance, Is there any CC added after test that requires a UV cure process? 



Sent from my iPhone

On Nov 18, 2010, at 8:46 AM, Michelle <[log in to unmask]> wrote:

> No this is all No clean
> 
> 
> 
> ----- Original Message ----
> From: David D. Hillman <[log in to unmask]>
> To: [log in to unmask]
> Sent: Thu, November 18, 2010 10:16:42 AM
> Subject: Re: [TN] Led Failures Please help
> 
> Hi Michelle! Are you cleaning the LED assembly/components in any manner? 
> LEDs do not play well with many cleaning processes or cleaning 
> chemistries.
> 
> Dave Hillman
> Rockwell Collins
> [log in to unmask]
> 
> 
> 
> 
> Michelle Masaitis <[log in to unmask]> 
> Sent by: TechNet <[log in to unmask]>
> 11/18/2010 07:41 AM
> Please respond to
> TechNet E-Mail Forum <[log in to unmask]>; Please respond to
> Michelle Masaitis <[log in to unmask]>
> 
> 
> To
> [log in to unmask]
> cc
> 
> Subject
> [TN] Led Failures Please help
> 
> 
> 
> 
> 
> 
> -  the through-hole LED in question is made by company "EOI ", and their 
> part number is  "EOZ-ZARNCD0-DG " (s 
> -  according to the component spec sheet  (enclosed), the maximum 
> temperature for the component is 260℃ 
> -  the maximum temp and wave contact time we initially used is  249℃ , 
> 4-6 
> seconds.  We saw some defects after first pass, usually about .2%, but one 
> 
> month as high as 1.5%.  After successful testing, there were then some 
> latent defects that occurred at our customer or their end customer.  The 
> defects are erratic, sometimes the LEDs work, and sometimes they don't 
> -  the supplier recommended a lower temperature and shorter exposure 
> profile 
> so we used SAC305 solder with maximum temp of 244.4℃ and 3 seconds. 
> There 
> were no defects after first pass and testing, but again we had some latent 
> 
> defects occur at customer 
> -  for reference, we run many similar LED from other manufacturers 
> (OSRAM&Lumiled, also spec at 260℃) at temperatures of 251℃ and 4-7 
> seconds 
> and see no such problems. 
> 
> Attached is a wave profile.
> 
> Please let me know if you seen a similar issue and what caused it.
> 
> 
> Thanks
> 
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