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September 2010

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From:
Robert Kondner <[log in to unmask]>
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Date:
Tue, 7 Sep 2010 10:22:45 -0400
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Doug,

 

  I did forget to mention to blow the water off the board with an air gun, a
very important step.

 

 Tap water limits are about 500mg per L, at least that is my quick check on
the web. Sounds like a lot compared to what I see here but lets use that
number.

 

 Lets assume I have a 1mm drop (1/2 sphere) per square inch of PCB, that is
about 1/2 mm cubed. (Drops are very small after the air gun.

 

 1 L = 10**6 mm cubed. 

 

 So, on my board I can expect .250g/10**6  = .25ug / in squared. Wow, sounds
low, did I miss a few magnitudes of 10 somewhere?

 

 So how bad is tap water again?

 

 I saw some specs allowing 10ug/in**2 so I guess that means I can have 40
drops of tap water per in **2. 

 

Thanks

Bob Kondner

 

 

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Douglas Pauls
Sent: Tuesday, September 07, 2010 9:14 AM
To: [log in to unmask]
Subject: Re: [TN] Hand Soldering

 

Ohhhh, I beg to differ.  Water soluble fluxes are more active and will 

probably do OK for soldering, but they also represent a danger if you do 

not totally remove them or if some of it flows into places and does not 

get rinsed out.  What really makes me nervous about your approach is your 

choice of equipment and cleaners. Tap water sucks as a cleaner and hot tap 

water only slightly better.  You might be able to remove the visible 

residues, but will still have invisible residues that will cause problems. 

 In some cases, you are putting on more contaminants with the tap water 

than you are removing.

 

We use low residue fluxes here on class three product and have a number of 

cases where the the residues are left in place.  It is simply a matter of 

finding a flux and cleaning combination that works well together, and 

limiting the amount of additional flux you add.  A skilled operator can do 

soldering with no more flux than is in the core of the wire. You may need 

a slightly larger core.

 

Ken, I would suggest this short list to you.  Use either Kester 245 low 

residue flux (P3 core) or Alpha Telecore Plus (also P3 core).  Both are 

standards here and work well for soldering.  For topical cleaning 

solutions, try Kyzen's Cybersolv 141b or Chemtronics Flux-Off Heavy Duty. 

Both these cleaning agents work well with the fluxes I named. 

 

Doug Pauls

Rockwell Collins

 

 

 

Robert Kondner <[log in to unmask]> 

Sent by: TechNet <[log in to unmask]>

09/06/2010 01:27 PM

Please respond to

[log in to unmask]

 

 

To

[log in to unmask]

cc

 

Subject

Re: [TN] Hand Soldering

 

 

 

 

 

 

Ken,

 

 In my mind there is absolutely no question, hand assemble using Water

Soluble flux. A good spray under hot water cleans well. 

 

 During final assembly or rework I might use a no clean at spots. The only

problem is the no clean is VERY DIFFICULT to remove so don't try. It

detracts from board appearance.

 

 It the spot being reworked is a sensitive analog circuit they rework 

using

Water Soluble. For anything close to fine pitch SMT you should be applying

liberal quantities of Water Soluble flux, only way to rework.

 

 You can get a little "Water Pick" real cheap. Load it with hot water and

you can you can really get down into the nooks and crannies. 

 

Bob Kondner

 

-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Kenneth Wood

Sent: Monday, September 06, 2010 8:30 AM

To: [log in to unmask]

Subject: [TN] Hand Soldering

 

Hi all.

What is the best setup for hand soldering as far as solder / cleaner?

Rosin core? Water soluble? No-Clean?

What cleaner too?

 

I've been using rosin core with various cleaners but I have a hard time 

with

the white residue the cleaners leave.

 

Thanks

Ken

 

 

 

 

 

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