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Tue, 4 May 2010 16:11:12 +0200
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Mike, can you decifer your high english in the last line, so that a poor 
non- linguistic- elite creature can understand.
Your magniloquence is incommensurable, sir.
 Inge



--------------------------------------------------
From: "Mike Fenner" <[log in to unmask]>
Sent: den 4 May 2010 15:51
To: <[log in to unmask]>
Subject: Re: [TN] Question about Voids in Solder Joints

> I don't think this is an entirely rational zone, so data will be ignored 
> as
> required.
>
> Personally I think the problem with voiding is that people see a process
> variable and confuse that with a functional requirement, not realising 
> that
> solder joints are usually well over size for strength and conductivity, 
> and
> are arbitrarily sized anyway.
>
> This means even if there were no relationship with 
> reliability/functionality
> a large variation in voiding would still be seen as bad.  The fact that up
> to 75% of the solder joint need not be there is irrelevant to a mind  used
> to working with and therefore conditioned by plus minus single digit
> tolerances/ppm>ppb faults on a line.
>
>
>
> Regards
>
> Mike
>
>
> * Please  think before you print
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask]] On Behalf Of Inge
> Sent: Tuesday, May 04, 2010 2:11 PM
> To: [log in to unmask]
> Subject: Re: [TN] Question about Voids in Solder Joints
>
> You speak about so and so percentage of voíds in the SJs. Bart Vandevelde
> presented,  a number of years ago, results from evaluation of solder joint
> void in CSP. FC, BGA and the void size vs. strain during temp cycling.
> Voids as big as 75 % did not cause significant stress, while a number of
> very small voids caused noticable stress, namely, because they were 
> adjacent
>
> to each other,  in a row, so as to say.  So maybe one stops packages with 
> a
> large void and lets go a package with a number of small voids.
>
> Inge
>
> --------------------------------------------------
> From: "Bev Christian" <[log in to unmask]>
> Sent: den 4 May 2010 14:22
> To: <[log in to unmask]>
> Subject: Re: [TN] Question about Voids in Solder Joints
>
>> Underway.  THAT I will not be able to share.
>> Bev
>> RIM
>>
>> -----Original Message-----
>> From: TechNet [mailto:[log in to unmask]] On Behalf Of Victor Hernandez
>> Sent: Tuesday, May 04, 2010 8:01 AM
>> To: [log in to unmask]
>> Subject: Re: [TN] Question about Voids in Solder Joints
>>
>> Was a deep dive conducted on field return fsilure to attribute the
>> failure to leaded component voiding?
>>
>> Victor,
>>
>> -----Original Message-----
>> From: TechNet [mailto:[log in to unmask]] On Behalf Of Bev Christian
>> Sent: Monday, May 03, 2010 7:24 PM
>> To: [log in to unmask]
>> Subject: Re: [TN] Question about Voids in Solder Joints
>>
>> Thanks, George. Most detailed answer yet.
>>
>> At Nortel we never had a void spec for leaded components either. And, as
>> I
>> think I have said on TechNet before, we would find many joints after
>> pull
>> testing or cross-sectioning that looked like Swiss cheese, but we never
>> had
>> field failures as a result.  BUT we were manly concerned about the
>> possibility of failures due to thermal cycling.
>>
>> Now I worked for a company where the main concern is customers dropping
>> their product onto hard edges.  We do a lot of work to try and design
>> and
>> build products to survive multiple drops in different orientations, but
>> occasionally a switch is going to come down on a pointed rock or a
>> customer
>> is going to rip a charging cable out of a connector at a 45 degree angle
>> (yikes).  These are the things I am talking about.  I was leaning
>> towards
>> 25% for leaded components, so you and I are in the same ball park,
>> George.
>> Others have suggested a higher number, but without some encouraging
>> words in
>> that direction from fellow TechNetters, I ain't goin' there.
>> Bev
>> RIM
>>
>> -----Original Message-----
>> From: TechNet [mailto:[log in to unmask]] On Behalf Of Wenger, George M.
>> Sent: Monday, May 03, 2010 5:57 PM
>> To: [log in to unmask]
>> Subject: Re: [TN] Question about Voids in Solder Joints
>>
>> Bev,
>>
>> We're in a similar position to Dave Hillman.  We basically follow IPC
>> standards (where there are standards).  We do not have a company
>> standard
>> for leaded components.  A couple of small voids is okay, more or large
>> voids
>> are not.  Having said that you'll probably ask how many is a couple and
>> what
>> is small and what is large.  We don't have a really good answer.  Since
>> we
>> do a lot of RF power component work we've adopted a voiding
>> specification
>> that has worked well for IC packages.  They typically use a criteria of
>> total die attach voids <20% with no single void >5% is okay. We don't
>> actually measure voids in leaded devices but if we were to see 20%
>> voiding
>> in a leaded component solder joint we'd be concerned.
>>
>> Regards,
>> George
>> George M. Wenger
>> Senior Principal FMA  / Reliability Engineer
>> Andrew Corporation - Wireless Network Solutions
>> 40 Technology Drive, Warren, NJ 07059
>> (908) 546-4531 Office (732) 309-8964 Mobile
>> E-mail: [log in to unmask]
>> -----Original Message-----
>> From: TechNet [mailto:[log in to unmask]] On Behalf Of Bev Christian
>> Sent: Monday, May 03, 2010 3:48 PM
>> To: [log in to unmask]
>> Subject: [TN] Question about Voids in Solder Joints
>>
>> TechNetters,
>> I was thinking about just putting "Voiding" as the e-mail title, but I
>> contemplated what I might get in responses and amended my title
>> accordingly.
>>
>> My question is the following: do any of your companies have upper limits
>> on the amount of voiding in SMT solder joints of components that
>> customers have access to - like connectors and switches?  These of
>> course are leaded components.  I am not talking about Pb, but the form
>> of the interconnect between the component body and the board.
>>
>> If so, are you willing and can you share?
>>
>> Bev
>> RIM
>>
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