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March 2010

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Subject:
From:
Steve Gregory <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Steve Gregory <[log in to unmask]>
Date:
Tue, 2 Mar 2010 15:38:54 -0500
Content-Type:
text/plain
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text/plain (131 lines)
Hi Jon,

Yes these are individual caps, each layer is a different value. The board
was screen printed and the bottom layer was machine placed. The next layer
was done by hand dispensing solder paste on each cap termination, and then
hand placing the second layer caps. The board was then reflowed. After
reflow, paste was again hand dispensed on the second layer caps
terminations, the third layer caps were hand placed, and then solder paste
was hand dispensed on the third layer caps termination. Finally the fourth
layer caps were hand placed, and the board sent back through reflow the
second time.

We needed to do it in two reflow steps otherwise the stacks would have
toppled over into each other...

Steve

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Roberts, Jon (SA-1)
Sent: Tuesday, March 02, 2010 3:04 PM
To: [log in to unmask]
Subject: Re: [TN] Unusual Assembly Requirement...

Steve, these were all individual caps? We have used double stack caps that
were manufactured that way. It just looks fragile.  Jon

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Steve Gregory
Sent: Tuesday, March 02, 2010 1:52 PM
To: [log in to unmask]
Subject: [TN] Unusual Assembly Requirement...

Hi All,

 

I came into work today and saw something that I've not seen before. Keep in
mind that the area shown is about ½" square, and that these are 0402's...

 

http://stevezeva.homestead.com/files/Quad_Stack.JPG

 

This was done using two reflows, and the caps were not touched by a
soldering iron. 

 

You may ask why. It's because it's what we were asked to do by our customer.

 

We have a very talented lady working on the production floor who
accomplished this.

 

Steve


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