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October 2009

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From:
Werner Engelmaier /* <[log in to unmask]>
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TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Tue, 13 Oct 2009 13:36:30 -0400
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 Hi Linda & Dean,
While I take Linda by her words, 'pad cratering' is not out of the question, since the leads on connectors, whether they are gullwing-shaped or not are notoriously on-compliant.





 In either case, the underlying root cause is connector body warping; for 'lifted leads' on heating and for 'pad cratering' on cooling.

Werner





 



-----Original Message-----

From: Stadem, Richard D. <[log in to unmask]>

To: [log in to unmask]

Sent: Tue, Oct 13, 2009 10:23 am

Subject: Re: [TN] Lifted Leads













Hi, Linda

I think what you may be seeing is more commonly called pad cratering, a common 

issue with lead-free soldering. This shows up mostly on BGAs with their 

relatively non-compliant connections, rather than gullwing leads. However, I 

have seen it happen on gullwing connectors, where the body of the connector is 

fastened to the PWB such that the compliant leads pull so hard as to lift the 

pads during reflow and cooldown. This can be confirmed using shadow moiré 

photography, where the image is strobed a number of times during the temperature 

cycle in order to show the physical movement that takes place.

Rather than pursuing the visible confirmation of lead coplanarity during reflow 

using shadow moiré photography, you may be better off researching the 

cause/corrective actions of pad cratering.

Simply search the archives of Technet or Google up the term "pad cratering" and 

you will get a wea
lth of information, causes, and corrective measures to 

eliminate the issue. It can be caused by a number of design and process factors 

working together.



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Linda Langley

Sent: Tuesday, October 13, 2009 9:02 AM

To: [log in to unmask]

Subject: [TN] Lifted Leads



Linda



I know that you are signed on TechNet



Could you please post question to all experts for me:



We are reflowing 50pins CF card SMT connector and having high rate of the lifted 

leads (they are gull wings leads). We measured leads co planarity using CMM 

before reflow and it seems that all leads are meeting the spec. 



My guess is that the component body is bowing during reflow process (we are dong 

Pb free reflow with the peak of 234°C) causing lifted leads.



Somebody told me that there is a lab who can measure leads co planarity during 

reflow cycle. Is anybody aware of such as test?



Thank you



 



Can anyone share some information, any help will be greatly appreciated.



 



 



Linda Langley CIT



Training Specialist



Jabil Circuit



248-292-6176





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