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October 2009

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From:
"Thayer, Wayne - IIW" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Thayer, Wayne - IIW
Date:
Thu, 29 Oct 2009 15:59:22 -0400
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I've been ranting about those darn QFNs since they came out--especially with ones with pads which are etched back from the edge so there is no chance you can have visual evidence of wetting.

Why can't the manufacturers put etched gridmarks in that thermal pad, leaving wettable lands about the same size as the I/O pads?  Then we could have the parts solder dipped and proto-runs could still produce reliable solder joints!

Wayne Thayer

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Matthias Mansfeld
Sent: Thursday, October 29, 2009 3:47 PM
To: [log in to unmask]
Subject: Re: [TN] Simple QFN style question

I'm quite sure the thermal pad will have anything but a good solder joint, and worst case (depends on the via diameter) the minimum solder under the thernal pad will, if it wets properly, pull the part down and squeeze the liquid solder away and you will end up with have solder balls around and bridges between the outer pads.

Maybe this assembly house can give you examples and (show you cross- sections), why their approach should work and yours (which is normally common sense in industry) not. I guess, they can't.

Best regards
Matthias Mansfeld

On 29 Oct 2009 at 16:29, Graham Collins wrote:

> I'm a bit baffled (and it sounds like you are) at the request "add
> vias to the thermal pad, not for thermal sinking reasons, but to
> "wick" away extra solder to make the parts settle properly"...
>
> If there is too much solder there to allow the parts to settle
> properly, why wouldn't they tweak their stencil design?  A solution
> where you are relying on vias to wick solder away is not one I would
> suggest or support as reasonable.  Too much variability between
> boards, etc...
>
> Our QFN layouts do not use vias in the pads.
>
> regards,
>  - Graham
>
> -----Original Message-----
> From: TechNet [mailto:[log in to unmask]] On Behalf Of Tom Sylla
> Sent: Thursday, October 29, 2009 4:12 PM
> To: [log in to unmask]
> Subject: [TN] Simple QFN style question
>
> I am a PCB design engineer, and we have been getting conflicting
> requests from our assembly houses regarding thermal pad styles. I am
> hoping some technetter assembly folks can give some guidance as to
> good practices for reliable mounting.
>
> This part is a good example of the type of part in question:
> http://www.linear.com/designtools/packaging/qfn/UHF38.pdf
>
> In general, for most thermal pads we create our footprint matching the
> recommended solder pad layout, and the stencil house windows the paste
> appropriately for correct mounting. (the vias connecting the pad to
> planes are outside of the thermal pad boundary of the part)
>
> Our PCB assembly company we use for production in Japan has not had
> any problems with this, and our QFN-style parts have mounted fine on
> many different boards.
>
> We have been using a local (US) assembly company to do our prototypes,
> and we have been getting some conflicting requests from them. They
> have requested that we add vias to the thermal pad, not for thermal
> sinking reasons, but to "wick" away extra solder to make the parts
> settle properly. In the spectrum of modifications to a thermal pad,
> this sort of sounds like the worst case. Some web evidence seems to
> agree with that:
> http://blog.screamingcircuits.com/2009/01/speaking-of-common-qfn-issue
> s. html
>
> Our understanding has been that in the best case for vias in the
> thermal pad they should be plated shut or otherwise plugged (coplanar
> with the pad). Another option would be to window the paste as to not
> overlap the vias (we have seen various app notes from IC vendors
> suggesting this strategy) but that is still risky.
>
> What is the correct answer? We have been going on the standard of
> trusting the assembly company, and doing what they have qualified as
> good practice, but we are at a point where the recommendations
> conflict.
>
> Thanks for any suggestions,
> Tom
>
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--
Matthias Mansfeld Elektronik
* Printed Circuit Board Design and Assembly Neithardtstr. 3, D-85540 Haar, GERMANY
Phone: +49-89-4620 0937, Fax: +49-89-4620 0938
E-Mail: [log in to unmask]
Internet: http://www.mansfeld-elektronik.de

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