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September 2009

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From:
stephengregory5849 <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, stephengregory5849 <[log in to unmask]>
Date:
Mon, 7 Sep 2009 10:31:17 -0400
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Hi Inge,

I got your pictures, although I had to get them from my RD Circuits email 
account while I was home. I'm off today because of the holiday here. I 
figured that they would be there because you had posted referencing the 
photos. Anyways, they are here:

http://stevezeva. homestead.com/Photo1.jpg

http://stevezeva.homestead.com/Photo2.jpg

http://stevezeva.homestead.com/Photo3.jpg

Steve


----- Original Message ----- 
From: "Hernefjord Ingemar" <[log in to unmask]>
To: <[log in to unmask]>
Sent: Monday, September 07, 2009 7:21 AM
Subject: [TN] Need clever comments



Hi all, need some professional backup regarding MIL quality boards.

Objects: FR-4 Class III double-sided multi-layer boards, populated with 
SOICS, BGAs,and a lot of passive components.

Observation 1 : the non soldered board have lots of Tin whiskers on inside 
of the PTH barrel. My thought is this: if whiskers can grow long before the 
board is assembled, then ain't it likely that even CAF can be generated? 
See photo 1.

Observation 2:  Copper has somehow penetrated the solder mask. This can be 
found everywhere along the conductor traces. You need a very good light 
microscope and a SEM to see it. See photo 2.

Board data: Copper with 0.8 micrometer Immersion Tin. No nickel barrier. 
Solder mask thickness not specified.

Application: Typical MIL-883 environment

Q1: What is your opinion about that thin Tin directly on copper? I dislike 
the concept. Copper is very mobile at high temperatures, and combined with 
humidity, there can be leakage currents and corrosion issues. Even if the 
boards are CCd, there is a risk with copper .

Q2: I gave  the advice to introduce a nickel barrier, but our customer 
claimed, that they can't because of pressfit connectors and pressfit test 
pins on the board. Furthermore, they had heard that one cannot have nickel 
platings when pressfitting, because the nickel will crack and oxidize and 
cause electrical disfunction. Is this your opinion too? Are there any 
relevant testing behind such statements?

Thanks in advance

Inge

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