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Subject:
From:
Werner Engelmaier /* <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Thu, 17 Sep 2009 14:59:59 -0400
Content-Type:
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text/plain (649 lines)
 Hi Chris,
This depends on the details.
Werner


 


 

-----Original Message-----
From: [log in to unmask]
To: TechNet E-Mail Forum <[log in to unmask]>; [log in to unmask]
Cc: [log in to unmask]
Sent: Thu, Sep 17, 2009 2:53 pm
Subject: Re: [TN] fractured SJs due to soldermask compression











Hello to All,



I asked this with thoughts unrelated to BGA's. We have selective wave solder process on some assemblies with pth connectors. As we move to leadfree, we review our processes and practices and have thought to change to soldermask defined pads for PbFree selective solder of pth conectors.



I was reviewing a document about this and reading my technet email at the same time, so the possibility of a problem with soldermask defined pads alarmed me.



Does a soldermask defined pad reduce solder joint cycles-to-failure in a pth, selective wave scenario?



Thanks again,

-Chris



Werner Engelmaier /* <[log in to unmask]>



















Werner Engelmaier /* <[log in to unmask]> 

Sent by: TechNet <[log in to unmask]>

09/17/2009 02:48 PM






Please respond to

TechNet E-Mail Forum <[log in to unmask]>; Please respond to

[log in to unmask]


























To




[log in to unmask]








cc













Subject




Re: [TN] fractured SJs due to soldermask compression



























 Indeed, it is.

Werner





 





 =0
A


-----Original Message-----

From: Stadem, Richard D. <[log in to unmask]>

To: [log in to unmask]; [log in to unmask]

Sent: Thu, Sep 17, 2009 2:36 pm

Subject: RE: [TN] fractured SJs due to soldermask compression





















Thanks, Werner.

I think I understand this a little better. If the soldermask-defined pad does 

not allow the solder to flow down around the sides of the pad, but rather 

induces a stress riser where the BGA solderball meets the top of the pad, the 

stress is focused at the point where the solder contacts the pad, at the top of 

the pad. Therefore it is easier for the crack to form as opposed to a solder 

ball that is "anchored" with the pad fully embedded inside the solder ball. So 

the CTE-induced stresses are not from the mask, but the CTE delta between the 

BGA package and the substrate. Being that this stress riser is circumferential 

around the point where the solder makes contact with the pad, the initiation 

point and the direction of the crack propagation can be anywhere and go in any 

direction. Is that correct?



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Werner Engelmaier /*

Sent: Thursday, September 17, 2009 1:22 PM

To: [log in to unmask]

Subject: Re: [TN] fractured SJs due to soldermask compression





 Hi Dean,

Let us be clear about this.

If you have soldermask-defined pads (SMDs), what results is solder joints with 

geometries defined=2
0by that solder mask. These geometries cause st

ress 

concentrations which typically will cause cycles-to-failure to be cut by about 

half. It has nothing to do with CTE expansion and contraction of the solder 

mask—unless, you do solder mask repair after assembly (!?) and the solder mask 

fills the space between component and PCB.

Werner





 





 



-----Original Message-----

From: Stadem, Richard D. <[log in to unmask]>

To: [log in to unmask]; [log in to unmask]

Sent: Thu, Sep 17, 2009 1:49 pm

Subject: RE: [TN] fractured SJs due to soldermask compression





















Werner, 

What I am trying to say is that issues of ground plane configuration will 

probably not lead to a reliability issue directly, unless they cause issues 

during reflow of the BGA. But if the ground pour is done using 

soldermask-defined pads, the soldermask-defined pads can lead to premature 

failure of the SJ. My understanding (gained from a direct question I asked you 

in your class) was that the soldermask can constrict the solder during CTE 

expansion and contraction. Did I not understand you correctly?



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Werner Engelmaier /*

Sent: Thursday, September 17, 2009 12:32 PM

To: [log in to unmask]

Subject: Re: [TN] fractured SJs due to soldermask compression





 Hi Chris,

First, never heard of "fractured SJs due to soldermask c

ompression during cyc
lic 

operation"—solder mask is much too soft and too thin; now, if you talk 

encapsulants that is a different story.

Second, "all of the other 

issues pale in the face of fractured SJs due to 

soldermask compression during cyclic operation"—even if it were an issue, a 

failure is a failure is a failure—'nough said.

Werner





 





 



-----Original Message-----

From: Chris Ball <[log in to unmask]>

To: [log in to unmask]

Sent: Thu, Sep 17, 2009 1:07 pm

Subject: [TN] fractured SJs due to soldermask compression





















Hello,



Starting a new branch here.



"All of the other issues pale in the face of fractured SJs due to

soldermask compression during cyclic operation."



Is this concern specifically for BGAs, or the same for any soldermask

defined pad, even including selectively waved through-hole (PbFree)?



Thanks,

-Chris















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