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August 2009

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From:
stephengregory5849 <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, stephengregory5849 <[log in to unmask]>
Date:
Fri, 28 Aug 2009 09:17:27 -0400
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Morning All!

Well, I'm starting work on Monday! WOO-HOO! (broken toe and all) Actually, 
my toe feels fine. It's been a few days now since I broke it, and the blood 
from the break has had a chance to migrate up to the surface of the skin and 
it looks worse now than when I first broke it. I won't post any pictures 
though, don't want to make anybody cringe ;^)

I do have some cross-section photos that clearly illustrate what Dwight was 
talking about. It's obvious that he's been there, done that, and got his 
t-shirt...

http://stevezeva.homestead.com/files/uVia_Bubble.jpg

http://stevezeva.homestead.com/files/Uvia_Bubble_2.jpg

Steve

----- Original Message ----- 
From: "Dwight Mattix" <[log in to unmask]>
To: <[log in to unmask]>
Sent: Thursday, August 27, 2009 1:18 PM
Subject: Re: [TN] Via-in-pad blowing bubbles


> As described by others plating defects can cause the solder void. However 
> a more common problem we see is failure of the uVia to wet out.  I've got 
> pics of both conditions going back years now.
>
> This due to a final shape of an otherwise well formed and plated uVia. The 
> via needs to wet out. If it doesn't wet, the air will be held in by the 
> surface tension of the liquidus solder. The temp will finally rise enough 
> for the air pressure to overcome the surface tension. That's when the 
> solder ball expands and forms a bridge to an adjacent ball.
>
> In order to wet out consistently, the uVia final shape should be a bit 
> more open at the top than at the bottom.  If the via sidewalls are too 
> near vertical or if the plating has a cornice where plating closed down 
> narrower at the knee of the via it will cause voiding.  The liquid solder 
> forms a meniscus that hangs up on the knee of plating.
>
> Simple fix?  Specify solder copper filled uVias in outerlayers.  Tougher 
> fix? Agree on an acceptability spec with your suppliers for final uVia 
> shape. Many of the top tier high volume offshore uVia fabs already have a 
> uVia shape standard that's been applied to them by a large OEM or two 
> (:-)) who've gone before you.
>
>
> At 06:34 PM 8/26/2009, Chris Mahanna wrote:
>>Hello netters-
>>
>>Have we a term for vias-in-pad blowing solder ball bubbles to the point of 
>>bridging?
>>Regardless, is there a unique cure for the problem?
>>I wonder because- how does one get just enough pressure to blow the large 
>>bubble, but not blow-out?   Bad luck?
>>Or is it not that unusual, and just usually gets screened before it gets 
>>to me?
>>
>>Chris
>>
>>
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