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August 2009

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From:
"Stadem, Richard D." <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Stadem, Richard D.
Date:
Mon, 3 Aug 2009 07:12:35 -0500
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Ian, caps are mine.



3.9.3 Gold Removal- Gold shall be removed:

• From at least 95% of the surface to be soldered of the

through-hole component leads with

2.5 μm [0.0984 mil] or more of gold.

• From 95% of all surfaces of SURFACE MOUNT components to be soldered

regardless of gold thickness.

• From the surface of solder terminals plated with 2.5 μm

[0.0984 mil] or more of gold.

A double tinning process or dynamic solder wave may be

used for gold removal.



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Fox, Ian

Sent: Monday, August 03, 2009 2:47 AM

To: [log in to unmask]

Subject: Re: [TN] AW: [TN] AW: [TN] FORMULA FOR DETERMINING GOLD PERCENTAGE IN A SOLDER JOINT



Last time I looked at J-std-001 (and IEC 61191 is a virtual carbon copy of it), gold removal is only required on through hole, to which I read wave soldered, components when the gold thickness is >2,5um. Personally if its an electrolytic gold finish I'll double dip tin to remove the gold regardless. Whilst the wave will scavenge the gold off the lead in the hole, assuming the pin/hole ratio isn't too tight, it will typically leave it in the top 10% of the hole and lead to premature crack formation



RegardsIan Fox

Lead Materials and Process Engineer

Aero Engine Controls

A Rolls-Royce plc and Goodrich Corporation Joint Venture





-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Joyce Koo

Sent: 31 July 2009 18:06

To: [log in to unmask]

Subject: Re: [TN] AW: [TN] AW: [TN] FORMULA FOR DETERMINING GOLD PERCENTAGE IN A SOLDER JOINT



Who ever made doc and approved it should get shot at... seriously.  Not a Friday joke. 



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Jeremias, Michael

Sent: Friday, July 31, 2009 12:17 PM

To: [log in to unmask]

Subject: [TN] AW: [TN] AW: [TN] FORMULA FOR DETERMINING GOLD PERCENTAGE IN A SOLDER JOINT



Unfortunately it is not (!) a typo from me . The document  DIN EN  61191-1 contains  this  value  2,5 µm . But I am not confident, that this   is low enough for any process cases so we use  for PTH the same rule as above  as mentioned below

Sincerely 



Michael  Jeremias



-----Ursprüngliche Nachricht-----

Von: TechNet [mailto:[log in to unmask]] Im Auftrag von Joyce Koo

Gesendet: Donnerstag, 30. Juli 2009 12:22

An: [log in to unmask]

Betreff: Re: [TN] AW: [TN] FORMULA FOR DETERMINING GOLD PERCENTAGE IN A SOLDER JOINT



Must be a typo. Should be 0.25 micron? 10 micro-inches? 

--------------------------

Sent using BlackBerry





----- Original Message -----

From: TechNet <[log in to unmask]>

To: [log in to unmask] <[log in to unmask]>

Sent: Thu Jul 30 04:26:14 2009

Subject: [TN] AW: [TN] FORMULA FOR DETERMINING GOLD PERCENTAGE IN A SOLDER JOINT



IEC 61191-1

chapter  6.2.2 contains  the  rules

< 1,4% Volume Au, <  3% Wt Au in the final solder interconnection 

< 2,5 µm for  PTH Wave soldering  (I am not confident, that this   is low enough for any process cases so we use  for PTH the same rule as above)



You have to take into consideration solder paste volume(stencil-thickness), wetted Au-surface, wetted Au thickness



Own investigations  show, that Au brittelness may  occure from  1,6% Vol and really will occure from 2,3% Vol. 



 







Sincerly 



Michael Jeremias   

Industrial Engineering (OPPI41)

Electronics Production

((( Defence Electronics

EADS Deutschland GmbH

89077 Ulm

Tel.: +49 (0) 7 31.3 92-5533

Fax:     +49 (0) 7 31.3 92-73 15

E-Fax: +49 (0) 7 31.3 92-20 5533

P Before printing, think about the environment ! 



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