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June 2009

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From:
Werner Engelmaier /* <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Fri, 12 Jun 2009 15:12:07 -0400
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 Hi All,

I would agree with Chris.
Clearly, the largest stresses occur on cooling. While it is possible with severe T-shock to cause significant BGA warpage, I would think to observe pad cratering at a later stage simply means that there already was an unobserved 'pad cratering' present.
Werner





 





 



-----Original Message-----

From: Chris Mahanna <[log in to unmask]>

To: [log in to unmask]

Sent: Fri, 12 Jun 2009 1:25 pm

Subject: Re: [TN] Corner ball pad cratering













Genny and Bev,

Out of curiosity- are you sure that the cratering was not: induced thermally 

(during reflow cool down), but did not manifest itself as a problem until other 

mechanics came into play?

It just seems like that would be more common.

Chris



Chris Mahanna

Robisan Laboratory







-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Genny Gibbard

Sent: Friday, June 12, 2009 12:12 PM

To: [log in to unmask]

Subject: Re: [TN] Corner ball pad cratering



As always, Steve, you are a wealth of information.  That article is perfect, 

thank you.  This seems to mirror what Amol said about doing a

1/4 of the length.  This article said to do an L shaped bead 2-6 balls along 

each corner side.

Here are some photos to post.  Would you oblige?

BGA is 40mm per side.  PCB is ~1 ft sq.  A little bigger than what is found in 

the typical blackberry, I think... Ball pitch is 1.27mm.

We believe the cause is mechanical, not thermal.

Thanks everyone.



Genny



-----Original Message-----

From: Steve Gregory [mailto:[log in to unmask]]

Sent: June 12, 2009 6:35 AM

To: TechNet E-Mail Forum; Genny Gibbard

Subject: RE: [TN] Corner ball pad cratering



Morning Genny,



Since you said you were going to look at corner bonding, here is a really good 

article (if you haven't seen it already) that Michael Kochanowski from Intel and 

Brian Toleno from Henkel did about it:



http://www.trafalgar2.com/documents/Technical_Articles/6.09-kochanowski.

pdf



Steve



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Genny Gibbard

Sent: Thursday, June 11, 2009 3:10 PM

To: [log in to unmask]

Subject: [TN] Corner ball pad cratering



Hello all,

If you have identified a BGA with corner ball pad cratering, what would be your 

suggestions to correct this condition?

Our thoughts:

1.  We plan to evaluate our handling processes to reduce/remove excessive 

flex/strain occurring around this part 2.  We plan to evaluate corner bonding or 

underfilling for the BGA.



Which do you feel would be the best direction to go?  Do you have other 

suggestions?

Thanks in advance for all your help



Genny



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