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April 2009

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Subject:
From:
Vladimir Igoshev <[log in to unmask]>
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Date:
Wed, 15 Apr 2009 16:41:24 +0000
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Werner,



I would say that Ag-Sn platelets do the same thing to solder joints as Au-Sn. There is no "Ag embrittlement". :-)



Vladimir

SENTEC

11 Canadian Road, Unit 7.

Scarborough, ON M1R 5G1

Tel: (416) 899-1882

Fax: (905) 882-8812

www.sentec.ca





-----Original Message-----

From: Werner Engelmaier /* <[log in to unmask]>



Date:         Wed, 15 Apr 2009 11:45:28 

To: <[log in to unmask]>

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?





 Vladimir is correct.

"Gold-embrittlement" is the weakening of the SJ structure by too many weak interfaces with the crystalline AuSn-IMC platelets and the solder. The more such IMC [AgSn-IMCs do exactly the same] platelets results in higher density of such interfaces and an increased SJ weakness.

The dull, grainy, lumpy appearance stems from these IMC-platelets pocking through the SJ surface.



Werner

 



 





 



-----Original Message-----

From: Vladimir Igoshev <[log in to unmask]>

To: [log in to unmask]

Sent: Wed, 15 Apr 2009 11:29 am

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?





















Because you had different materials at the interface. With thick Au your joints 

had a relatively wide band of "weak connection" at the Au/Sn-Sn interface.



Regards,



Vladimir

SENTEC

11 Canadian Road, Unit 7.

Scarborough, ON M1R 5G1

Tel: (416) 899-1882

Fax: (905) 882-8812

www.sentec.ca





-----Original Message-----

From: Guy Ramsey <[log in to unmask]>



Date:         Wed, 15 Apr 2009 11:19:59 

To: <[log in to unmask]>

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?





The point is the connections made on thick gold were substantially weaker

than those made to nickel though thin gold. 



I don't know if there was nickel in the weak connections. But, they were

dull, grainy, lumpy and weak, compared to the connections made through thin

gold. 



Guy



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Vladimir Igoshev

Sent: Wednesday, April 15, 2009 8:45 AM

To: [log in to unmask]

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?



It just tells you had good solder joints. In many cases laminate (board)

breaks when a load is applied to properly formed solder joints.



Regards,



Vladimir

SENTEC

11 Canadian Road, Unit 7.

Scarborough, ON M1R 5G1

Tel: (416) 899-1882

Fax: (905) 882-8812

www.sentec.ca





-----Original Message-----

From: Guy Ramsey <[log in to unmask]>



Date:         Wed, 15 Apr 2009 08:37:31 

To: <[log in to unmask]>

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?





We build a lot of boards with electroplated gold finish, primarily for the

semiconductor test sector of our industry.

 

On one occasion we were populating little printed circuit wave guides with

SMT SMA shrouds. We noticed very poor solder appearance and very weak solder

connections. Some connections broke while attaching the cables. 



We determined that the gold plate was 3.8 micron. And judged the thickness

of the gold to be the cause of poor mechanical performance of the solder

connection. 



We replaced the boards with versions having about 0.3 micron gold plate. The

connections were much stronger. We were able to install all the cables, no

connection failures. To satisfy my own curiosity, I attempted to break one

of the connectors off the board. The solder connection did not fail. The

copper peeled off the board.



Thoughts? 



Guy



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Hernefjord Ingemar

Sent: Wednesday, April 15, 2009 2:42 AM

To: [log in to unmask]

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?



Thank you, George,

sometimes one needs kind of technical pragmatism.

Inge 



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Wenger, George M.

Sent: tisdag 14 april 2009 23:41

To: [log in to unmask]

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?



I think both you and Vladimir are correct.  If the bond Ingemar,



I think both you and Vladimir are correct.  If the bond sits are room

temperature without any power cycling or mechanical stress it probably won't

degrade.  I assume Vladimir has seen the same kinds of failures I've seen

and there has always been a thermal and/or mechanical stress associated with

the failures.



Regards,

George

George M. Wenger

Andrew Wireless Solutions

Senior Principal FMA / Reliability Engineer 40 Technology Drive, Warren, NJ

07059

(908) 546-4531 [Office]  (732) 309-8964 [Cell] [log in to unmask]

 



-----Original Message-----

From: TechNet [mailto:[log in to unmask]] On Behalf Of Inge

Sent: Tuesday, April 14, 2009 5:15 PM

To: [log in to unmask]

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?



You mean that such a bond degrades even if just being in constant room

temperature and no power switching?

Inge





----- Original Message ----- 

From: <[log in to unmask]>

To: "TechNet E-Mail Forum" <[log in to unmask]>; "Inge" 

<[log in to unmask]>

Sent: Tuesday, April 14, 2009 11:07 PM

Subject: Re: [TN] Gold/Tin Intermetallics, why are we afraid?





> Hi Inge,

>

> Yes, the intermetallics itself is strong, BUT it doesn't count, as all



> failures I've seen goes at the tin/intermetallics interface. The

larger 

> were the platelets, the worse it looked.

>

> Regards,

>

> Vladimir

> ------Original Message------

> From: Inge

> Sender: TechNet

> To: [log in to unmask]

> ReplyTo: TechNet E-Mail Forum

> ReplyTo: Inge

> Sent: Apr 14, 2009 16:55

> Subject: [TN] Gold/Tin Intermetallics, why are we afraid?

>

> These infamous IMCs are like parias or ghosts in most people's mind in

our

> business. I shocked our production guys recently by giving the advice

to 

> let

> the boards go on. Large crystals and bad looking. But I always  try to



> avoid

> exaggerations. If no serious temp changes are predicted, nor any

severe

> power switching, why rework and risk introducing failures?  The actual

> components were very hard to rework, the cost had been unacceptable. I

can

> see many of you get  the coffee wrong. I don't mean to spread quality

> distractions, I talk about very few boards and a unique situation. My

> statement was based on the fact that a gold tin intermetallic bond is

> extremly strong and can last long, if not exposed to what I pointed at

> earlier. I expect to be hammered down in the shop floor until only the



> nose

> is visible....

>

> Inge

>

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> -----------------------------------------------------

>

>

>

> SENTEC

> 11 Canadian Road, Unit 7.

> Scarborough, ON M1R 5G1

> Tel: (416) 899-1882

> Fax: (905) 882-8812

> www.sentec.ca

> 



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