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January 2009

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From:
stephengregory5849 <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, stephengregory5849 <[log in to unmask]>
Date:
Wed, 28 Jan 2009 10:25:32 -0600
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Hi Ioan!

Got your pictures finally and have them posted now, they're here:

http://stevezeva.homestead.com/files/Photo_002.jpg

http://stevezeva.homestead.com/files/Photo_004.jpg

I've seen something like this before, and it was caused by overetching which 
caused plating slivers. Luckily, we found these before we populated the 
boards. We rejected the boards back to the fab vendor and had them replaced 
for new ones. We rejected them because of the possibilty that minimum 
electrical clearances were being violated.

Steve

----- Original Message ----- 
From: "Ioan Tempea" <[log in to unmask]>
To: <[log in to unmask]>
Sent: Tuesday, January 27, 2009 1:48 PM
Subject: [TN] Metal particles on the PCB


Dear Technos,

I have these PCB shaving a lot of small, but visible with unaided eye, Au or 
Cu particles on them, all over. I have sent Steve a couple of images, but in 
the mean time I would like to state my questions.

As per IPC-A-610D, 10.4.2, this is a defect condition. The exceptions at 
5.2.6.1 say this would be acceptable if the particles were entrapped in 
flux, which is not the case.

Big part of the litter goes away if wiped with alcohol soaked cloth, but not 
all. Brushing will not remove the leftovers, which seem to be well attached 
to the soldermask, but a solid nail scratching will.

First of all: is this a defect?
Secondly, are there any better methods to clean than what I have tried? 
Plasma and other funky methods are not an option and solvent cleaning is 
probably not either, since the boards are already populated on one side with 
no-clean flux.

Thank you,

Ioan Tempea, ing.
Ingénieur Principal Fabrication / Sr. Manufacturing Engineer
30 ans déjà! - Already 30 years!
950 rue Bergar, Laval, Québec, H7L 5A1
t : 450-967-7100 ext : 244
Mtl : 514-990-5762
f : 450-967-7444
[log in to unmask]
www.digico.cc <http://www.digico.cc/>
P N'imprimer que si nécessaire - Print only if you must


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