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January 2009

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Subject:
From:
Joe Fjelstad <[log in to unmask]>
Reply To:
(Leadfree Electronics Assembly Forum)
Date:
Mon, 26 Jan 2009 22:20:22 EST
Content-Type:
text/plain
Parts/Attachments:
text/plain (123 lines)
Thanks for your comments, Bob. 
 
I posted the item without comment for purposes of getting discussion (such  
as you have offered) going. 
 
There are many in this forum who share your sentiments. (I saw as  I was 
writing that one of those stalwart souls has made this known to  you... :-) 
 
Yes, there has been a lot of information and misinformation put out over  the 
last several years that has become incorporated as part of a belief system  
without fully testing the premises but then there are legislative forces at  
work that are push many in our industry to put on a brave face and  soldier on. 
Until there is relief, there are few alternatives but we are  agreed that 
recycling is one of the big ones that can be used to  cut the Gordian Knot)   
 
Fortunately, the truth has a way of finding its way back to the  surface no 
matter what is tossed on it. (your response a case in point... :-) 
 
Thanks again for sharing your thoughts and experiences, Bob. 
 
Best wishes, 
Joe 
 
PS you may wish to duplicate your response on TechNet as not  everyone is on 
both forums.     
 
 
 
In a message dated 1/26/2009 6:33:16 P.M. Pacific Standard Time,  
[log in to unmask] writes:

Joe,

This article is full of misinformation.  The following  is one glaring 
example:

"For commercial applications, lead-free  components are plenty reliable. Tin 
whiskers are not likely to grow on the  components in your cell phone or 
television. Plus, consumers don’t expect a  commercial electronic product to last 
more than a few years. In military and  space applications, however, systems 
have to last decades, facing extreme  weather, temperature and vibration." 

There is no truth to the  statement that only extreme weather, temperature 
and vibration cause tin  whisker growth.  How do you explain whiskering in air 
conditioned  computer rooms, in heart pacemakers (FDA recall of a Medtronic 
device)?   The fact is current science does NOT know what causes whiskers to 
grow; if we  did we could experiment with mitigation strategies much more easily.  
 Yes, high temp and humidity seem to accelerate growth but that is not  
conclusive.  I ask each of you - do you expect to throw away your  refrigerator, 
HDTV, automobile, heart pacemaker... "in a few years"?  If  we are doing this to 
help the environment, tell me how throw-away electronics  is good for the 
environment?  Anyone here for RECYCLING?

The  following is a really silly statement:

" “Most companies in the exempt  industries are using COTS parts,” said Gary 
Nevison, legislation and  environmental affairs manager at Newark. “They’re 
using lead-free components  primarily because nothing else is available. But 
they take additional  precautions to ensure high reliability.”

One of those additional  precautions is dipping lead-free components in lead 
to enhance  reliability."

Dipping parts in lead isn't mitigation, it's  remanufacturing!  And yes, it's 
VERY expensive.  I find it somewhat  good news that Avnet is considering a 
lead dipping service for it's customers  but what will happen to the original 
part warranty?  Because Avnet is an  authorized distributor, will they also be 
an authorized  re-manufacturer?

Here's some more nonsense: "Lead was originally added  to tin to mitigate the 
tin whisker problem."

My word, that's news to  me!  Stop the presses!  NO, that is NOT TRUE.  
Tin-lead is a  eutectic connection alloy that works well for conductivity, 
ductility, and  vibration resistance.  Tin whiskering was discovered in the 1960s at 
Bell  Telephone in switching centers. Cadmium whiskers were found in radio 
equipment  in WW II.

Still more misstatements:

"“People have done a lot of  work developing mitigation strategies such as 
evaluating lead-free finishes  that are less of a problem,” said Brady. “Plenty 
of people are spending their  careers on this topic.” These efforts have met 
with success, but they tend to  be expensive."

There is NO, repeat, NO lead free alloy that eliminates  tin whiskering.  Use 
3% lead if you want to suppress  whiskering.

Read the materials at the NASA website  (http://nepp.nasa.gov/WHISKER/) - the 
truth shall set you free (but it will  scare the hell out of you).

Sincerely,

Bob Landman,  President
Senior Member, IEEE PES, Reliability Society
H&L  Instruments, LLC
Electro-Optics for Industry & Science
34 Post Road,  PO Box 580
North Hampton, NH 03862-0580
(tel) 603-964-1818 (fax)  603-964-8881
www.hlinstruments.com


-----Original  Message-----
From: Leadfree [mailto:[log in to unmask]] On Behalf Of Joe  Fjelstad
Sent: Monday, January 26, 2009 6:36 PM
To:  [log in to unmask]
Subject: [LF] link to EDN article of possible interest  (EOM)

http://www.edn.com/article/CA6630671.html?nid=3351&rid=1549644147


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