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November 2008

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Subject:
From:
John Goulet <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Tue, 4 Nov 2008 03:07:13 +0000
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Thanks for the table.

-------------- Original message -------------- 
From: "Jeremias, Michael" <[log in to unmask]> 

> This table seems very valuable. 
> Pete , can You add additional information? 
> 
> Which board thicknesses are investigated? 
> Which finishes are investigated? 
> 
> I attach the information of the SMTA-Paper, reporting some investigations on 
> OSP-finish : 
> 
> IMPROVING HOLE-FILL IN LEAD-FREE SOLDERING OF THICK PRINTED CIRCUIT BOARDS WITH 
> OSP FINISH 
> Sanmina-SCI Corporation (LF2) 
> from SMTA Conference 2008, Orlando, Florida, August 17 -21, 2008 
> 
> 
> They told that they had a big rejection rate with OSP finish, where gap is 
> less than 11,5 mils. This leads to different values to Your table?. 
> 
> Sincerly 
> 
> Michael Jeremias 
> Industrial Engineering (OPPI41) 
> Electronics Production 
> ((( Defence Electronics 
> EADS Deutschland GmbH 
> 89077 Ulm 
> Tel.: +49 (0) 7 31.3 92-5533 
> Fax: +49 (0) 7 31.3 92-73 15 
> E-Fax: +49 (0) 7 31.3 92-20 5533 
> 
> mailto: [log in to unmask] 
> EADS Deutschland GmbH 
> Registered Office: Ottobrunn 
> District Court of Munich HRB 107 648 
> Chairman of the Supervisory Board: Dr. Thomas Enders 
> Managing Directors: Dr. Stefan Zoller (chairman), Michael Hecht 
> This E-mail and any attachment(s) to it are for the addressee's use only. 
> It is strictly confidential and may contain legally privileged information. No 
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> 
> 
> 
> -----Ursprüngliche Nachricht----- 
> Von: TechNet [mailto:[log in to unmask]] Im Auftrag von Pete Houwen 
> Gesendet: Mittwoch, 29. Oktober 2008 14:07 
> An: [log in to unmask] 
> Betreff: Re: [TN] How to improve solder filling and wetting contact angles for 
> thermal vias at wave soldering process. 
> 
> We did some testing of design parameters when we switched to lead-free, and 
> found that the lead-hole ratio is more critical. We also found that top side 
> pad size is irrelevant for hole fill, but large bottom side pads can adversly 
> affect hole fill. Using this chart, we are able to achieve 75% with regularity 
> (and we do not have the best process controls in our plant): 
> 
> Lead Range Pad Size Hole Size 
> .000-.017 0.05 0.026 
> .018-.022 0.06 0.035 
> .023-.027 0.07 0.04 
> .028-.032 0.07 0.046 
> .033-.042 0.08 0.052 
> .043-.052 0.09 0.062 
> .053-.063 0.1 0.073 
> .064-.076 0.11 0.086 
> .077-.086 0.12 0.096 
> .087-.106 0.14 0.116 
> .107-.115 0.15 0.125 
> (dimensions in inches) 
> 
> standard plane connects are thermal relief, using (4) .008" spokes. 
> 
> This testing was done only to establish design parameters, there are plenty of 
> process parameters that will affect hole fill. But if your design parameters 
> aren't good, all the process tweaks in the world won't fix trhe problem. 
> 
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