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October 2008

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Subject:
From:
Joe Fjelstad <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Fri, 3 Oct 2008 12:32:02 EDT
Content-Type:
text/plain
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text/plain (209 lines)
Bob
 
Is 2mm pitch QFN correct? It seems rather large.
 
Joe 
 
 
In a message dated 10/3/2008 8:47:55 A.M. Pacific Daylight Time,  
[log in to unmask] writes:

Thanks  guys, good info.

The problem we're having is occasionally we have to  use 2mm pitch QFN
parts and some small BGAs for test and proto.

When  we go to all the CM around here they can't just squeeze us in.

The  company is doing well and we're told that if we need something to
speed us  to market, get it. We thought it might be useful to have a
small  oven.  

I tried eBay (of course!) and I'll look into the companies  mentioned.

Thanks for taking the time to answer.

I have to say I  don't post much here, but I sure as heck read every
post, you  betcha.

Amazing what I've learned!  Sure is a ton of stuff that  most design side
folks don't have a clue about.  Including  me.

Regards,

Bob Wilson
E/M Designer, CID+
SpectraSensors,  Inc.
11027 Arrow Route
Rancho Cucamonga, CA 91730
(909)  948-4110
www.spectrasensors.com
www.ipc.org


-----Original  Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Croslin,  Robert
Sent: Friday, October 03, 2008 6:20 AM
To:  [log in to unmask]
Subject: Re: [TN] IR reflow oven

Bob, Kevin makes an  excellent point about working with a good local
contract  manufacturer.  We've been using a method for some years that
has  worked very well with two local CM's we deal with.  We only build
our  prototype boards in house as 100% of our production is done at  CM's
domestic and offshore.  We'll define the parts like BGA's and  QFN's that
we know are difficult or impossible to solder in our lab, then  consign a
small number of prototype boards over to the CM.  While  we're having the
boards fabricated, we ask our CM to get a stencil  made.  When we receive
the boards, we deliver them and the parts we  want assembled to them.
They stencil the board, place the parts manually,  then reflow them.   We
take the boards back and finish the build  by hand in our lab.  The
advantage is that there's no impact to the  production line and we can
quickly get our prototypes in the hands of  engineers and software
developers.  We've used both full and partial  stencils for this
practice.   


Bob Croslin
The  Nielsen Company

-----Original Message-----
From: TechNet  [mailto:[log in to unmask]] On Behalf Of Kevin Glidden
Sent: Friday, October  03, 2008 8:33 AM
To: [log in to unmask]
Subject: Re: [TN] IR reflow  oven

Hi Bob,

Yours is not a simple solution, many questions come  to mind.  If you are
truly on the design side, and building assemblies  is not your focus, why
invest capital in equipment you will seldom  use?  You don't mention the
actual pitch of the "PITA" component, but  consider that of the SMT
process, reflow is only 1/3 of the simplest  solution.  How will you
apply paste and place the part(s)?  The  solder paste screening and
placement of fine pitch components can be just  as, if not more,
challenging than the reflow process.
You may be best  served to locate and work with a good contract
manufacturer who is willing  to work with you.  Most are more than
willing to work with you from  concept through prototype and production.
This is a win-win scenario, as a  good contract mfr can provide valuable
DFM inputs and save you from design  errors or needless capital
investment.

That being said, it is  difficult to recommend a system for you without
knowing your  parameters.   I can provide a short list of some  oven
manufacturers who may make budget-conscious systems that you  are
seeking:

- APS / Novastar
- Essemtec
- Manncorp

Be  sure to also check out the used market.

Good  luck.

Kevin

-----Original Message-----
From: Wilson, Bob  [mailto:[log in to unmask]]
Sent: Thursday, October 02, 2008 5:13  PM
To: [log in to unmask]
Subject: [TN] IR reflow  oven

Hi,

Can anyone recommend a decent, small IR reflow oven,  maybe in the
$1000-$2000 dollar range?

We're on the design side and  trying to do these fine pitch parts in R&D
is a  PITA.

Thanks!

Bob Wilson
E/M Designer,  CID+
SpectraSensors, Inc.
11027 Arrow Route
Rancho Cucamonga, CA  91730
(909)  948-4110
www.spectrasensors.com
www.ipc.org


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