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May 2008

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Subject:
From:
Mark Koitmaa <[log in to unmask]>
Reply To:
Date:
Mon, 19 May 2008 12:08:48 -0700
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I do not include the outline on each layer. I supply the outline in a
separate layer file.

I began this practice after working as a CAM operator for awhile because
the first thing we did was to remove the outline from all the layers and
create a separate outline file.


Mark


On Sun, May 18, 2008 11:51 pm, Di Marcello Paul wrote:
> No problem Jack.
>
> I leave the outline on all layers like Mathew does.
>
> I do supply, together with the drilling, the profile with more detailed
> instructions for the routing.
> i.e. internal radii or critical dimensions with tolerances, hole to edge
> etc.
> Most times this has never really been a problem though. Just covering my
> ass.
>
> The last software I used was by Valor.....Genesis.
> This, like I think most modern CAM softwares has an easy to use, almost
> automatic rout file creator.
> The CAM guys basically use the outline provided off one of the layers to
> create this....then give it a check afterwards.
> Usually a very quick procedure.
> Not really for us to worry about much......
>
> Paul.
>
> ________________________________
>
> From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Jack
> Olson
> Sent: venerdì 16 maggio 2008 17.59
> To: [log in to unmask]
> Subject: Re: [DC] FAB:CAD2CAM
>
>
> Thanks for taking the time to respond, I really appreciate it.
>
> I too have heard that there is more difficulty with drilling
> file than with Gerber files, and I usually don't even load
> that one into my viewer. I will definitely mention that...
>
> One question I meant to ask... do any of you create the
> file that cuts the board out of the panel, or do you let the
> supplier do it? What is that called anyway? Mentor calls
> it "MILLING" data, but I hear others refer to it as the PROFILE,
> but neither of these is in IPC-T-50. For the record, I found
> the definition of ROUTING in there and ROUTING MARKS,
> which might confuse people who use auto-routers all day.
> The CAM people I have talked to all say they discard mine
> even if it exists and createtheir own, but I don't want to
> make a blanket statement like that if not everyone is doing
> it that way.
>
> Does anyone use routing marks? (I haven't since the 80's)
> Do you leave the board outline in your Gerbers or not?
> Just on the mask layers maybe?
> To me, it seems sensible to have the outline line in the
> soldermask for reference.
> (maybe even a fatter line so the mask it "backed away"
> from the edge a few thousandths.)
>
> onward thru the fog,
> Jack
>
>
> .
>
> On 5/16/08, Di Marcello Paul <[log in to unmask]> wrote:
>
> 	I used to work also in the CAM area of various PCB manufacturers.
>
> 	The ODB++ thing surprises me also....they were talking of this years ago.
>
> 	The thing is....from my experience...extended gerber was sufficient for
> the CAM guy. It was a big improvement from the older non-extended gerber.
> 	Obviously the biggest problem with the older gerber was the aperture
> lists. Quite a lot of the times these had to be manually typed in and
> because of this, most times, 2 guys were needed.
> 	One to read, one to type, then double check....lots of room for error.
>
> 	There could be that there are still minor problems reading in the the
> drilling data.
> 	Again from my experience in the past, this data could come in all sorts
> of formats
> (Excellon...Sieb&Meyer....then...2,4...2,3...3,2....inch.....metric...leading
> zero or trailing zero suppression etc....).
> 	This required some kind of trial and error. And if all else
> failed....create this file from the pads off one of the layers.
>
> 	Regarding modifications...again from my experiences...
> 	Via hole diameters were always preferred that they could be left up to
> the manufacturers discretion so as to optimize the annular ring and
> therefore registration.....
> 	Often the finished diameter, detailed on the drill drawing, would be
> considered as the DRILL diameter.....therefore 0.10 to 0.15mm smaller for
> the FINISHED size.
>
> 	Small changes.....we are talking of pad small pad increases etc.....could
> be changed without notification....depended much with the client....some
> were more picky than others....
>
> 	Usually any type of track movement or major errors were reported back to
> the designer so that he/she could modify the source files.
>
> 	Most times the apertures for the solder resist layers were "Blown"
> without notification.
> 	If asked it was always stipulated that the solder resist apertures be one
> to one with their respective pads so then after the aperture increases
> they would be uniform in size throughout the board.
>
> 	Regarding silkscreen...
> 	If the board was going into quite high volumes then there was the need to
> shift the identifications of the components slightly so that they
> wouldn't get clipped....and therefore be illegible.
>
> 	Small volume prototypes...most times....no modifications....and it was
> just clipped.
>
> 	Etch compensation was always applied.
>
> 	If there was a modification that notification was needed....usually
> then....all modifications were reported....even the slight ones....but
> generally....not too much detail.
>
> 	Anything critical....the production was put on hold until further notice
> from the designer.
>
> 	It has been quite a few years since I was in this field.....some things
> and approaches have most probably changed.....and also these approaches
> could change from manufacturer to manufacturer.
>
> 	Now I'm a PCB designer this experience has helped me greatly in some
> aspects of my designs. And so far, fingers crossed, no questions have
> been asked.
>
> 	The opportunity presented to you Jack, I would recommend very much.
>
> 	Just one day sat with an experienced CAM guy is very helpful.
>
> 	Paul Di Marcello
> 	PCB Design Engineer
>
> 	Pepperl+Fuchs Elcon srl
> 	Via delle Arti e Mestieri, 4
> 	20050 Sulbiate (MI) ITALIA
>
>
> ________________________________
>
> 	From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Jack
> Olson
> 	Sent: mercoledì 14 maggio 2008 22.29
> 	To: [log in to unmask]
> 	Subject: [DC] FAB:CAD2CAM
>
>
>
> 	I've recently had the opportunity to spend some time with "the CAM guy"
> at our primary circuit board supplier, and now a magazine has expressed
> an interest in publishing an article about what happens to data as it
> moves from CAD through CAM. If any of you are involved in this process,
> here is a golden opportunity to voice your concerns (or your "wish
> list"). I already have my notes for what happens to OUR data, but I would
> like to be more generic for the magazine.
>
> 	If you aren't doing CAM work but know someone who might like a shot at
> this, PLEASE forward this to them.
>
> 	The most surprising thing I learned this week was the extremely low
> percentage of jobs being submitted in an intelligant format. For example,
> we've been told for years to move to something like ODB++ or GENCAM, but
> I'm hearing that maybe only a few percent of the jobs are anything other
> than regular old Gerber. Is that true? Would it help you significantly to
> get some alternative to Gerber?
>
> 	I'm also interested to hear anyone's thoughts on the note that can be
> found on many drawings that says:
> 	"DATA SHALL NOT BE MODIFIED WITHOUT WRITTEN APPROVAL".
> 	Where do we draw the line on that?
> 	Plot film with data "AS IS"?
> 	How does it apply to
> 	etch compensation?
> 	removal of non-functional pads?
> 	teardropping?
> 	silkscreen clipping?
> 	What is "standard" editing, and what really should be pre-approved?
>
> 	We've been told to always place the origin on a tooling hole. Does it
> really matter?
> 	Would you rather have the soldermask 1:1 with the pad size and enlarge it
> yourself?
> 	Would it help you much to have positive planes drawn with unique aperture
> sizes?
> 	Does the format matter? inches? metric? consistent with drill?
> 	Would it help to have better README files that explain more of our
> intentions?
> 	(like a known netlist discrepancy, for example)
>
> 	What do you wish more people would do to make your life easier?
>
> 	Maybe its inconvenient to answer so many questions, but if we have a
> chance to teach designers what we want, shouldn't we try?
> 	(I'm gonna write it with you or without you, so don't complain if what
> gets published is off-grid)
> 	Also, If I didn't ask the question you want to answer, don't hesitate to
> add to the list!
>
> 	If YOU were King of the World for a day, what would you change?
>
> 	Thanks in advance,
> 	I'll try my best to write a fair and thorough article
>
> 	Jack
> 	[log in to unmask]
>
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