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March 2008

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Subject:
From:
"Douglas O. Pauls" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Fri, 7 Mar 2008 07:33:42 -0600
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Along these lines, but slightly different, when my esteemed colleague, Jim 
Maguire, formerly of Boeing, now with Intel, was doing SIR testing at 
Boeing, he told me an interesting story.  All of their SIR chambers had 
been plumbed with 18 megohm-cm water to make it as pure as possible. After 
a while (don't remember the time frame) he started seeing very fine metal 
needles on his test samples.  The high purity DI water had attacked the 
stainless steel of the chambers and the needles resulted.  He had them 
plumbed with 8-10 megohm-cm water thereafter.

I know that ultrapure DI water is not desired for use in microelectronics 
because it can attack aluminum bond pads, interfering with wire 
bondability.  In most cases, a microelectronics facility may start with 18 
megohm water, to get out the impurities, but will then mix carbon dioxide 
back in to bring the resistivity down to the 2-6 megohm-cm range.

For the cleaning of circuit boards, yes, I imagine that some people have 
been able to clean with tap water.  Keep in mind that what comes out of 
the tap in your area may not be the same as what comes out of mine.  Tap 
water quality varies greatly as you move geographically.  My biggest 
problem with tap water cleaning is that most industrial water supplies are 
coming from the municipal water supply.  They add chlorine and sulfur 
compounds to cut down on bacteria growth.  What two ions are death to 
electronics?  Sulfur and chlorine.  That is why I have always recommended 
that people at least use RO quality water (500 kilohm-cm or higher) in 
cleaning electronics.  If you are using a saponifier, as we do here, tap 
water has a large load of minerals that reduce the effectiveness of the 
saponifier and can result in shorter saponifier bath life.  Again, with RO 
or DI water, I improve cleaning efficiency and extend chemical life which 
is more cost effective. 

On the other side of the coin, I have never really seen the need to have 
the ultrapure (15-18 mgeohm-cm) water for cleaning either.  Purity of 2-8 
megohm-cm resistivity is easily achievable with standard industrial DI 
column setups.

Doug Pauls
Rockwell Collins




Richard Kraszewski <[log in to unmask]> 
Sent by: TechNet <[log in to unmask]>
03/07/2008 07:20 AM
Please respond to
TechNet E-Mail Forum <[log in to unmask]>; Please respond to
Richard Kraszewski <[log in to unmask]>


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Subject
Re: [TN] Effects of rinsing with high purity water.






I've heard the reason is that high purity water is a rather unstable
substance and as such is "ion hungry". 

Recall a story (urban "technet" legend?) which recounted how years ago
Wang (?) had a custom SS cleaning system that used ultra pure DI. Over
time the welded seams were eaten away and the system dumped on the
floor. 

Rich K / Kimball
847-621-7310
 
-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Brian Ellis
Sent: Friday, March 07, 2008 4:27 AM
To: [log in to unmask]
Subject: Re: [TN] Effects of rinsing with high purity water.

I'll offer you a guess, without any scientific knowledge to back it up. 
If the Au is porous, the Ni could be attacked with OA residues diluted 
during the first wash, leaving nickel halides in the pores. The high 
surface tension of the final rinse water may prevent them from being 
removed but the Au/Ni couple with the damp residues could make a nice 
corrosion cell. Plausible?

Brian

Peter Barton wrote:
> Hello Technetters,
> 
> There has been some comment on this forum recently implying that
cleaning or 
> final rinsing of assemblies with high purity DI water can have a
detrimental 
> effect on solderability. We very occasionally see a solderability
issue when 
> processing second side surface mount after first side population and 
> cleaning. Because of product build times and the use of paste with an
OA 
> flux that must be cleaned soon after soldering we have to wash the
first 
> side before continuing with the second side.
> 
> The surface finish of the PCB concerned is ENIG. We have had various 
> analyses carried out on the surface finish but have never had any
conclusive 
> evidence that the finish itself contributes to the problems seen.
> 
> Can one of the gurus please explain how high purity water could affect

> solderability and, if there are any circumstances in which variation
in ENIG 
> could be susceptible to degradation in solderability if cleaned this
way.
> 
> Best rgds,
> 
> 
> 
> 
> 
> 
>
-----------------------------------------------------------------------
> Peter Barton
> Senior Process Engineer
> ACW Technology Ltd
> Dinas Isaf West
> Tonypandy
> Mid Glamorgan. CF40 1XX  Wales
> 
> Tel: 01443 425275 (direct)
> Fax:  023 8048 4882
> International Tel : +44 1443 425200
> International Fax : +44 23 8048 4882
> Website/URL:  www.acw.co.uk
> 
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