Karl,

Although not fancy, maybe you can put the delrin or Teflon in a vise on
a manual X-Y stage and clamp this affair to the stage of a drill press
...

Sounds like a small machine shop might do you a bang up job without
costing a great deal - subject to just how many variations you have on
the basic theme.  :-)

But, if you are handy with you hands you might have the router give you
a stepped mold, then go in with a small dental chisel and smooth out the
steps.  Look upon it as mental therapy, or stress relaxation.  It is
getting close to Friday after all.

Steve C

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Karl Hunsinger
Sent: Thursday, March 06, 2008 2:25 PM
To: [log in to unmask]
Subject: Re: [TN] Unique potting requirements

Hi Steven and Steve. Thanks for posting the pics Steve. We just using
Eccobond 45 cured at 160F. A clam shell mold would be good, but we are
limited in our ability to machine parts. In the past, we have layered
FR4 to get molds in the Z axis. We only have NC drill/router that does X
and Y axis. Mabe I can dremel out a piece of Delrin or Teflon.

Karl Hunsinger 
Project Engineering 
Flexible Circuits Inc. 
215-343-2300 X5154 

 

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