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Date: | Tue, 18 Dec 2007 19:13:35 EST |
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Hi Tom,
While you are not saying it, i am assuming your are using LF-SAC.
If so, than 214.5 C temperature under the center BGA joints is insufficient
for good soldering. By the way, time above liquidus (TAL) of 84 sec is totally
irrelvant for assuring good soldering; you need about Liquidus+20C for 5
seconds at that solder ball.
Less squashed balls indicate that some balls (typically in the center) did
not melt and collapse. While I hate that SJ geometry [it gives you 2 stress
concentration regions near the interfaces reducing reliability], proper
'controlled collapse' is an indication of adequate wetting in the whole array.
I have no idea where P16, J12, N7, M8 are located.
Pressing on fractured SJs externally is a temporary fix [you are making
electrical contact] which has been used for some Apple and Sony laptops (see my
column in Global SMT & Packaging magazine, October 2007).
Indeed, if in fact you have interfacial failures, Black Pad is one possibility
—however, you need to confirm this failure mode.
Werner
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